Multiquip dca25USI2 manual Generator Control Panel

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Generator Control Panel

 

 

 

1

7

INCREASE

 

DECREASE

 

 

 

2

 

 

V

 

6

U

OFF

W 3

 

 

 

V-W

U-V W-U

OFF

5

4

10002000

STOP OPERATION

(PRE-HEAT) 0

3000

START

R P M

Figure 4. Generator Control Panel

The definitions below describe the controls and functions of the Generator Control Panel (Figure 4).

1.Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage.

2.Main Circuit Breaker—This three-pole, 60A main breaker is provided to protect the the U,V, and W Output Terminal Lugs from overload.

3.Ammeter Change-Over Switch — This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. This switch does not effect the generator output in any fashion, it is for current reading only.

4.Voltmeter Change-Over Switch — This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

5.AC Voltmeter — Indicates the output voltage present at the U,V, and W Output Terminal Lugs.

6.AC Ammeter — Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

7.Frequency Meter — Indicates the output frequency in hertz (Hz). Normally 60 Hz.

Located behind the generator control panel is the Generator Control Box. This box contains some of the necessary electronic components required to make the generator function.

The Control Box is equipped with the following major components:

„„Over-Current Relay

„„Automatic Voltage Regulator (AVR)

„„Starter Relay

„„Current Transformer

„„Voltage Selector Switch

„„Main Circuit Breaker

NOTICE

Remember the overcurrent relay monitors the current flowing from the U,V, and W Output Terminal Lugs to the load.

In the event of a short circuit or over current condition, it will automatically trip the 60 amp main breaker.

To restore power to the Output Terminal Panel, press the reset button on the overcurrent relay and place the main circuit breaker in the closed position (ON).

page 18 — DCA25Usi2 60 hz Generator • operation and parts manual — rev. #0 (02/14/14)

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Contents Model dca25USI2 Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI2 60 Hz GeneratorChoose from three easy options Safety Information SaFetY messagesGeneral saFetY Generator SafetyRestricted. If the air fl ow is If operating in speed ranges above the maximum allowableFUel saFetY „ never use fuel as a cleaning agentFrom fuel vapors or if fuel is spilled on a hot engine Grounding Safety EleCtriCal saFetYPower Cord/Cable safety BatterY saFetYEmission Control label Environmental saFetY/DeCommissioningEmissions inFormation Label must remain with the engine for its entire lifeSpecifications DCA25USI2Dimensions DimensionsInstallation Typical Generator Grounding Application Mounting Outdoor Installation Indoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableTerminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Output Terminal Panel is provided with the followingRemoving the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Outputs AC Voltmeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication Oil Inspection/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Generator START-UP ProcedureBefore Starting Engine’s exhaust contains harmful emissionsCoolant Temperature Gauge Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Removing Water from the Fuel Tank Cleaning Inside the Fuel TankFuel Addition Fuel Tank InspectionReplacing Oil Filter Radiator CleaningCheck Oil Level Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy 0601822630 B11102006027961025004 8001070003Control box Assy 0601808820 M1213001002M1213001012 0601807520Control box Assy 0601807641 M1223000603M1223000613 0601808985 AC Meter ~50A/100A5A1 0601801040Engine and Radiator Assy 2944566410 M19232001248972309390 M1305200304Engine and Radiator Assy 0605511395 06033002850603300286 0605511399Output Terminal Assy 12A 11B 11A 13B 13C 13A 24A 25AM9220000104 M1230700003M9220000004 0039308000Battery Assy M9103000304 0602220185M9310500014 0602220920Muffler Assy M1333300204 M1330000512M1333200304 M1333003013Fuel Tank Assy 0605501071 M13650003020605505070 0605516090Enclosure Assy 72A 54A 56A 59A 56B 58A 52AM1415100202 M1413003402M1419300504 0603306797Enclosure Assy 34A M1493305104 0207006000M1443302203 M1443400103Enclosure Assy 53A M1493409904 52A M1493410104M1453004903 53B M1495501004Rubber Seals Assy REMArks Nameplate and Decals Assy M1510301002 M1510300902M11030090 M11030100Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help