Multiquip dca25USI2 Maintenance, General Inspection Air Cleaner, Air Cleaner with Dust Indicator

Page 35

Maintenance

 

Table 14. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and filter at 100 hours, first time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air filter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 53) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 53) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 53. Air Cleaner/Indicator

NOTICE

The air filter should not be changed until the indicator reads “RED”. Dispose of old air filter. It may not be cleaned or reused.

DCA25usi2 60 hz Generator • operation and parts manual — rev. #0 (02/04/14) — page 35

Image 35
Contents Model dca25USI2 Proposition 65 warning Administrator Reporting Safety DefectsDCA25USI2 60 Hz Generator Table of ContentsChoose from three easy options SaFetY messages Safety InformationGenerator Safety General saFetYIf operating in speed ranges above the maximum allowable Restricted. If the air fl ow isFrom fuel vapors or if fuel is spilled on a hot engine FUel saFetY„ never use fuel as a cleaning agent BatterY saFetY EleCtriCal saFetYPower Cord/Cable safety Grounding SafetyLabel must remain with the engine for its entire life Environmental saFetY/DeCommissioningEmissions inFormation Emission Control labelDCA25USI2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsGenerator Control Panel Generator Control PanelFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelOutput Terminal Panel is provided with the following Output Terminal Panel FamiliarizationOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsVAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load Generator Outputs AC Ammeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringEngine’s exhaust contains harmful emissions Generator START-UP ProcedureBefore Starting StartingCoolant Temperature Gauge Never stop the engine suddenly except in an emergency Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Explanation of Code in Remarks Column To 3 units Suggested Spare PartsGenerator Assy 8001070003 B11102006027961025004 0601822630Control box Assy 0601807520 M1213001002M1213001012 0601808820Control box Assy 0601808985 AC Meter ~50A/100A5A1 0601801040 M1223000603M1223000613 0601807641Engine and Radiator Assy M1305200304 M19232001248972309390 2944566410Engine and Radiator Assy 0605511399 06033002850603300286 060551139512A 11B 11A 13B 13C 13A 24A 25A Output Terminal Assy0039308000 M1230700003M9220000004 M9220000104Battery Assy 0602220920 0602220185M9310500014 M9103000304Muffler Assy M1333003013 M1330000512M1333200304 M1333300204Fuel Tank Assy 0605516090 M13650003020605505070 060550107172A 54A 56A 59A 56B 58A 52A Enclosure Assy0603306797 M1413003402M1419300504 M1415100202Enclosure Assy M1443400103 0207006000M1443302203 34A M1493305104Enclosure Assy 53B M1495501004 52A M1493410104M1453004903 53A M1493409904Rubber Seals Assy REMArks Nameplate and Decals Assy M11030100 M1510300902M11030090 M1510301002Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help

dca25USI2 specifications

The Multiquip DCA25USI2 is a powerful and versatile portable generator designed for a range of applications in construction, events, and emergency power supply. This model is particularly noted for its durability and reliability, making it an excellent choice for both professionals and DIY enthusiasts.

At the heart of the DCA25USI2 is a robust 25 kW output, giving users plenty of power to run multiple tools, equipment, or systems simultaneously. This generator operates on a powerful water-cooled diesel engine, which not only enhances fuel efficiency but also extends the lifecycle of the machine compared to traditional gas-powered generators. The use of diesel fuel contributes to lower operational costs and makes it suitable for longer usage periods, particularly in remote locations.

One of the standout features of the DCA25USI2 is its compact design. Despite its high power output, this generator maintains a relatively small footprint, allowing for easy transportation and storage. Weighing around 1,800 pounds, it is fitted with a robust frame that provides durability while facilitating easy placement at job sites or outdoor events.

The generator is equipped with advanced noise reduction technology, ensuring that it operates quietly, which is crucial when working in residential areas or noise-sensitive environments. The sound-dampening enclosure significantly lowers operating noise levels, enhancing the overall user experience.

In terms of electrical output, the DCA25USI2 offers multiple options, including both single-phase and three-phase connections. This versatility allows users to power a variety of applications without needing additional adaptors. Moreover, the generator’s heavy-duty alternator ensures stable power delivery, protecting sensitive electronic devices from voltage spikes.

Another key characteristic of the DCA25USI2 is its user-friendly control panel, which features intuitive gauges and circuit breakers for easy management of power distribution. The panel includes a digital hour meter, allowing operators to track usage and plan for maintenance efficiently.

Safety features are also a priority with the DCA25USI2, including automatic shutdown capabilities to protect the engine against low oil levels and overheating. This thoughtful design helps to ensure both the performance and longevity of the generator.

In summary, the Multiquip DCA25USI2 stands out for its powerful output, efficient diesel engine, compact design, and advanced features, making it a top choice for anyone in need of reliable portable power. Whether for construction, events, or emergency backup, this generator is engineered to deliver exceptional performance and peace of mind.