Multiquip dca25USI2 Trailer Maintenance, Coupler Type of hitch used on the trailer for towing

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Trailer Maintenance

Trailer Maintenance

This section is intended to provide the user with generic trailer service and maintenance information. The service and maintenance guidelines referenced in this section refer to a wide range of trailers.

Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment.

The definitions below describe some of the major components of a typical trailer that would be used with generator.

1.Fuel Cell — Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when transporting equipment.

2.Braking System — System employed in stopping the trailer. Typical braking systems are electric, surge, hydraulic, hydraulic-surge and air.

3.GVWR — Gross Vehicle Weight Rating (GVWR) is the maximum number of pounds the trailer can carry, including the fuel cell (empty).

4.Frame Length — Measurement is from the ball hitch to the rear bumper (reflector).

5.Frame Width — Measurement is from fender to fender

6.Jack Stand — Trailer support device with maximum pound requirement from the tongue of the trailer.

7.Coupler — Type of hitch used on the trailer for towing.

8.Tire Size — Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9.Tire Ply — The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10.Wheel Hub — The wheel hub is connected to the trailer’s axle.

11.Tire Rim — Tires mounted on a tire rim. The tire rim must match the size of the tire.

12.Lug Nuts — Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 18 and Figure 58 for lug nut tightening and sequence.

13.Axle — Indicates the maximum weight the axle can support in pounds, and the diameter of the axle expressed in inches. Please note that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight capacity of 6000 pounds.

14.Suspension — Protects the trailer chassis from shocks transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15.Electrical — Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle.

16.Application — Indicates which units can be employed on a particular trailer.

page 38 — DCA25Usi2 60 hz Generator • operation and parts manual — rev. #0 (02/14/14)

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Contents Model dca25USI2 Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI2 60 Hz GeneratorChoose from three easy options Safety Information SaFetY messagesGeneral saFetY Generator SafetyRestricted. If the air fl ow is If operating in speed ranges above the maximum allowableFrom fuel vapors or if fuel is spilled on a hot engine FUel saFetY„ never use fuel as a cleaning agent Grounding Safety EleCtriCal saFetYPower Cord/Cable safety BatterY saFetYEmission Control label Environmental saFetY/DeCommissioningEmissions inFormation Label must remain with the engine for its entire lifeSpecifications DCA25USI2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableTerminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Output Terminal Panel is provided with the followingRemoving the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Generator Outputs AC Voltmeter Gauge Reading How to Read the ac ammeter and ac voltage gaugesGenerator OUTPUTS/gauge reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication Oil Inspection/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Generator START-UP ProcedureBefore Starting Engine’s exhaust contains harmful emissionsCoolant Temperature Gauge Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergency Air Cleaner with Dust Indicator Maintenance General Inspection Air Cleaner Removing Water from the Fuel Tank Cleaning Inside the Fuel TankFuel Addition Fuel Tank InspectionReplacing Oil Filter Radiator CleaningCheck Oil Level Flushing Out Radiator and Replacing CoolantCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy 0601822630 B11102006027961025004 8001070003Control box Assy 0601808820 M1213001002M1213001012 0601807520Control box Assy 0601807641 M1223000603M1223000613 0601808985 AC Meter ~50A/100A5A1 0601801040Engine and Radiator Assy 2944566410 M19232001248972309390 M1305200304Engine and Radiator Assy 0605511395 06033002850603300286 0605511399Output Terminal Assy 12A 11B 11A 13B 13C 13A 24A 25AM9220000104 M1230700003M9220000004 0039308000Battery Assy M9103000304 0602220185M9310500014 0602220920Muffler Assy M1333300204 M1330000512M1333200304 M1333003013Fuel Tank Assy 0605501071 M13650003020605505070 0605516090Enclosure Assy 72A 54A 56A 59A 56B 58A 52AM1415100202 M1413003402M1419300504 0603306797Enclosure Assy 34A M1493305104 0207006000M1443302203 M1443400103Enclosure Assy 53A M1493409904 52A M1493410104M1453004903 53B M1495501004Rubber Seals Assy REMArks Nameplate and Decals Assy M1510301002 M1510300902M11030090 M11030100Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help