Multiquip dca25USI2 manual DCA25USI2 60 Hz Generator, Table of Contents

Page 4

Table of Contents

DCA25USI2 60 Hz Generator

Proposition 65 Warning

2

Reporting Safety Defects

3

Table Of Contents

4

Parts Ordering Procedures

5

Safety Information

6-11

Specifications

12

Dimensions

13

Installation

14-15

General Information

16

Major Components

17

Generator Control Panel

18

Engine Operating Panel

19

Output Terminal Panel Familiarization

20-22

Load Application

23

Generator Outputs

24

Generator Outputs/Gauge Reading

25

Output Terminal Panel Connections

26-27

Inspection/Setup

28-31

Generator Start-Up Procedure

32-33

Generator Shut-Down Procedures

34

Maintenance

35-37

Trailer Maintenance

38-41

Trailer Wiring Diagram

42

Generator Wiring Diagram

43

Engine Wiring Diagram

44

Troubleshooting (Generator)

45

Explanation Of Code In Remarks Column

46

Suggested Spare Parts

47

COMPONENT DRAWINGS

Generator Assy

48-49

Control Box Assy

50-53

Engine And Radiator Assy

54-57

Output Terminal Assy

58-59

Battery Assy

60-61

Muffler Assy

62-63

Fuel Tank Assy

64-65

Enclosure Assy

66-71

Rubber Seals Assy

72-73

Nameplate and Decals Assy

74-75

Terms And Conditions Of Sale — Parts

76

page 4 — DCA25Usi2 60 hz Generator • operation and parts manual — rev. #0 (02/14/14)

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Contents Model dca25USI2 Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA25USI2 60 Hz GeneratorChoose from three easy options Safety Information SaFetY messagesGeneral saFetY Generator SafetyRestricted. If the air fl ow is If operating in speed ranges above the maximum allowable„ never use fuel as a cleaning agent FUel saFetYFrom fuel vapors or if fuel is spilled on a hot engine EleCtriCal saFetY Power Cord/Cable safetyGrounding Safety BatterY saFetYEnvironmental saFetY/DeCommissioning Emissions inFormationEmission Control label Label must remain with the engine for its entire lifeSpecifications DCA25USI2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Output Terminal Panel is provided with the followingRemoving the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs How to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Before StartingStarting Engine’s exhaust contains harmful emissionsCoolant Temperature Gauge Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Explanation of Code in Remarks Column Suggested Spare Parts To 3 unitsGenerator Assy B1110200602 79610250040601822630 8001070003Control box Assy M1213001002 M12130010120601808820 0601807520Control box Assy M1223000603 M12230006130601807641 0601808985 AC Meter ~50A/100A5A1 0601801040Engine and Radiator Assy M1923200124 89723093902944566410 M1305200304Engine and Radiator Assy 0603300285 06033002860605511395 0605511399Output Terminal Assy 12A 11B 11A 13B 13C 13A 24A 25AM1230700003 M9220000004M9220000104 0039308000Battery Assy 0602220185 M9310500014M9103000304 0602220920Muffler Assy M1330000512 M1333200304M1333300204 M1333003013Fuel Tank Assy M1365000302 06055050700605501071 0605516090Enclosure Assy 72A 54A 56A 59A 56B 58A 52AM1413003402 M1419300504M1415100202 0603306797Enclosure Assy 0207006000 M144330220334A M1493305104 M1443400103Enclosure Assy 52A M1493410104 M145300490353A M1493409904 53B M1495501004Rubber Seals Assy REMArks Nameplate and Decals Assy M1510300902 M11030090M1510301002 M11030100Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help