Multiquip DCA125SSIU Outdoor Installation, Indoor Installation, Mounting, Generator Grounding

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INSTALLATION

OUTDOOR INSTALLATION

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves.The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

INDOOR INSTALLATION

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

MOUNTING

The generator must be mounted on a solid foundation (such as concrete) and set fi rmly on the foundation to isolate vibration of the generator when it is running.The generator must set at least 6 inches above the fl oor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

GENERATOR GROUNDING

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifi es that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 8 AWG (5.3 mm2)

b.Aluminum - 6 AWG (8.4 mm2)

2.When grounding the generator (Figure 2) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

NOTICE

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

DCA125SSIU 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #3 (01/13/11) — PAGE 15

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA125SSIUProposition 65 Warning Administrator Reporting Safety DefectsDCA125SSIU Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyDCA-125SSIU SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components AssemblyOwing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available Engine Speed Switch This switch controls the speedOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds 240V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading Reading VoltageReading Amperage 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingFrequency Meter Starting Auto Mode Generator START-UP Procedure Auto ModeNever stop the engine suddenly except in an emergency Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Emergency Shutdown ProcedureMaintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand Tighten each lug nut in 3 separate passes as defi nedTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Method of Operation Troubleshooting Diagnostic LampPage Explanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8131015003 C01100010028131070013 8131611014Control BOX Assy 0330000180 M32130017020330000210 0330000280Control BOX Assy M3213500604 00271060165825500290 8970119490Control BOX Assy 0602122272 0027105010M9220100004 0080200007Engine and Radiator Assy 0010310025 M39232001348980527130 M3303200603Engine and Radiator Assy 0016910025 06020210700269200600 M3323500004Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220921 0602220198M9310500404 M9103000504Muffler Assy M3333200004 M3330100902M3333001403 1141451840Fuel Tank Assy 0605516090 M33630020020605505070 0605501076Enclosure Assy M3493114303 M3413002402M1413400004 M3423002702Enclosure Assy 36A 0041206000 M3443200703M3443600104 0037906000Enclosure Assy M9110100304 0600800320M3453700004 66A M9116100004Rubber Seals Assy 0228901050 02292011000228900880 0228900990Nameplate and Decals Assy M92010030 M3550003003M35000300A M9520100304Nameplate and Decals Assy 060050090 M9500500004M9500500104 M9510200002Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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DCA125SSIU specifications

The Multiquip DCA125SSIU is a robust and versatile diesel generator that is designed to meet the power needs of various applications, from construction sites to events and emergency situations. With a power output of 125 kVA, this generator combines efficiency and reliability, making it an ideal choice for professionals who demand optimal performance in challenging environments.

One of the primary features of the DCA125SSIU is its industrial-grade a diesel engine. This engine not only delivers impressive power but also emphasizes fuel efficiency. The generator is equipped with advanced fuel management technologies that help minimize consumption while maximizing output, making it cost-effective for long-term use.

In terms of durability, the DCA125SSIU is built with a sturdy enclosure that protects it from environmental factors. The weather-resistant design ensures that it operates effectively in a variety of weather conditions, ensuring reliable performance when needed the most. Additionally, its compact size allows for easy transport and storage, which is particularly beneficial for contractors and rental companies.

The DCA125SSIU features a user-friendly control panel that provides essential information at a glance. This panel includes gauges for monitoring key parameters such as voltage, frequency, and hours of operation. It also has an automatic voltage regulator (AVR) that maintains consistent voltage output, safeguarding connected equipment from potential damage caused by power fluctuations.

Safety is a priority with the DCA125SSIU, as it is equipped with several emergency shutdown features. These include low oil pressure, high temperature, and overload protection, ensuring that the generator operates safely under all conditions. Further enhancing its operational reliability, the generator comes with a built-in fuel tank that allows for extended runtime, reducing the frequency of refueling during use.

In summary, the Multiquip DCA125SSIU is a powerful, durable, and efficient diesel generator that meets the diverse power needs of various industries. Its combination of a high-performance engine, user-friendly control panel, robust safety features, and fuel efficiency makes it an exceptional choice for anyone looking for a reliable power solution. Whether for temporary power during events, backup for critical systems, or support at construction sites, the DCA125SSIU is engineered to perform.