Multiquip DCA125SSIU manual Generator START-UP Procedure Manual, Before Starting, Starting Manual

Page 34

GENERATOR START-UP PROCEDURE (MANUAL)

BEFORE STARTING

CAUTION

The engine’s exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

WARNING

NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main,G.F.C.I.,and aux. circuit breakers (Figure 35) in the OFF position prior to starting the engine.

Figure 35. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Make sure the voltage change-over board has been confi gured for the desired output voltage.

3.Connect the load to the receptacles or the output terminal lugs as shown in Figure 10. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

4.Tighten terminal nuts securely to prevent load wires from slipping out.

5.Close all engine enclosure doors (Figure 36).

CORRECT INCORRECT

Figure 36. Engine Enclosure Doors

STARTING (MANUAL)

1.Place the engine speed switch (Figure 37) in the LOW (down) position.

Figure 37. Engine Speed Switch (Low)

2.Place the MPEC control switch in the MANUAL position to start the engine (Figure 38).

Figure 38. MPEC Control Switch

(Manual Position)

3.Depending on the temperature of the coolant (cold weather conditions), the pre-heat lamp (Figure 39) will light (ON) and remain on until the pre-heating cycle has been completed. After completion of the pre-heating cycle, the light will go OFF and the engine will start up automatically.

Figure 39. Pre-Heat Lamp

4.Once the engine starts, let the engine run for 1-2 minutes. Listen for any abnormal noises. If any abnormalities exist, shut down the engine and correct the problem. If the engine is running smoothly, place the engine speed switch (Figure 40) in the HIGH (up) position.

Figure 40. Engine Speed Switch (High)

5.Verify that the engine running status LED on the MPEC unit (Figure 41) is ON (lit) after the engine has been started.

Figure 41. Engine Running LED (ON)

PAGE 34 — DCA125SSIU 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #3 (01/13/11)

Image 34 Contents
Model DCA125SSIU This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA125SSIU GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-125SSIUDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Assembly Major ComponentsGenerator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelEngine Speed Switch This switch controls the speed Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesReading Voltage Generator OUTPUTS/GAUGE ReadingReading Amperage 3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUP Circuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Tighten each lug nut in 3 separate passes as defi ned Lug Nut Torque RequirementsStart all wheel lug nuts by hand Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Troubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8131611014 C01100010028131070013 8131015003Control BOX Assy 0330000280 M32130017020330000210 0330000180Control BOX Assy 8970119490 00271060165825500290 M3213500604Control BOX Assy 0080200007 0027105010M9220100004 0602122272Engine and Radiator Assy M3303200603 M39232001348980527130 0010310025Engine and Radiator Assy M3323500004 06020210700269200600 0016910025Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000504 0602220198M9310500404 0602220921Muffler Assy 1141451840 M3330100902M3333001403 M3333200004Fuel Tank Assy 0605501076 M33630020020605505070 0605516090Enclosure Assy M3423002702 M3413002402M1413400004 M3493114303Enclosure Assy 0037906000 M3443200703M3443600104 36A 0041206000Enclosure Assy 66A M9116100004 0600800320M3453700004 M9110100304Rubber Seals Assy 0228900990 02292011000228900880 0228901050Nameplate and Decals Assy M9520100304 M3550003003M35000300A M92010030Nameplate and Decals Assy M9510200002 M9500500004M9500500104 060050090Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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