Multiquip DCA125SSIU manual Safety Information, Safety Messages

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SAFETY INFORMATION

Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you about potential hazards that could injure you or others.The safety messages specifically address the level of exposure to the operator and are preceded by one of four words: DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.

PAGE 6 — DCA125SSIU 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #3 (01/13/11)

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Contents
Model DCA125SSIU This Manual Must Accompany the Equipment AT ALL Times Proposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA125SSIU GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Generator Safety Always know the location of the nearest Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-125SSIUDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Assembly Major ComponentsGenerator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelEngine Speed Switch This switch controls the speed Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Outputs Generator Output VoltagesGenerator OUTPUTS/GAUGE Reading Reading VoltageReading Amperage 3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyMaintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Tighten each lug nut in 3 separate passes as defi ned Lug Nut Torque RequirementsStart all wheel lug nuts by hand Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Troubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8131611014 C01100010028131070013 8131015003Control BOX Assy 0330000280 M32130017020330000210 0330000180Control BOX Assy 8970119490 00271060165825500290 M3213500604Control BOX Assy 0080200007 0027105010M9220100004 0602122272Engine and Radiator Assy M3303200603 M39232001348980527130 0010310025Engine and Radiator Assy M3323500004 06020210700269200600 0016910025Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000504 0602220198M9310500404 0602220921Muffler Assy 1141451840 M3330100902M3333001403 M3333200004Fuel Tank Assy 0605501076 M33630020020605505070 0605516090Enclosure Assy M3423002702 M3413002402M1413400004 M3493114303Enclosure Assy 0037906000 M3443200703M3443600104 36A 0041206000Enclosure Assy 66A M9116100004 0600800320M3453700004 M9110100304Rubber Seals Assy 0228900990 02292011000228900880 0228901050Nameplate and Decals Assy M9520100304 M3550003003M35000300A M92010030Nameplate and Decals Assy M9510200002 M9500500004M9500500104 060050090Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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