Multiquip operation manual GA-3.6RZ3 -TROUBLESHOOTING Engine

Page 20

GA-3.6RZ3 —TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 4) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 4. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Inspect carburetor to see if fuel

Check fuel line

 

is reaching it?

 

 

 

 

 

No Fuel?

Add Fuel

 

 

 

 

Water in fuel tank?

Flush or replace fuel tank.

 

 

 

 

Fuel filter clogged?

Replace fuel filter

 

 

 

 

Stuck carburetor?

Check float mechanism.

Poor starting

 

 

Spark plug is red?

Spark plug is fouled. Check tranistor ignition unit.

 

 

 

 

Spark plug is blue-white?

Insufficient compression, injected air leaking. Carburetor jets are

 

clogged (overflow).

 

 

 

 

 

 

No spark present at tip of spark

Tranistor ignition unit broken, high voltage cord cracked or broken.

 

plug?

Start/Stop switch broken. Replace spark plug if fouled.

 

 

 

 

No oil?

Add oil as required.

 

 

 

 

Oil pressure alarm lamp blinks

Check Automatic shutdown circuit "oil sensor".

 

upon starting?

 

 

 

 

 

 

Engine will not turn over?

Replace cylinder and piston and if necessary axel joint.

 

 

 

 

Cylinder head connecting bolts

Tighten cylinder head connecting bolts.

 

loose?

 

 

 

 

 

Insufficient power output "no

Cylinder head gasket damaged?

Replace cylinder head gasket.

compression"

 

 

Malfunction of valve seat?

Re-seat valves.

 

 

 

 

 

Spark plug is loose?

Replace spark plug.

 

 

 

 

Worn piston rings?

Replace piston rings.

 

 

 

 

Malfunction in air-cleaner system,

Clean or replace air filter.

 

air filter clogged?

 

 

 

 

 

 

Air leaking in from interface

Tighten bolts between carburetor and cylinder head. Replace

Insufficient power output

between carburetor and cylinder

cylinder head gasket.

"compression"

head?

 

 

 

 

 

 

Clean or replace fuel filter.

 

Malfunction in fuel system?

Clean or replace carburetor.

 

 

Check carburetor float.

 

 

 

PAGE 20 — GA-3.6RZ3 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #3 (09/03/04)

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Contents Multiquip Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures UPS Ground Service at no charge for freightEmergencies Maintenance SafetyRules for Safe Operation Operation and Safety Decals Machine Safety DecalsSpecifications GA-3.6RZ3 General Information GA-3.6RZ3 Controls and Indicators Controls and IndicatorsIndoor Installation GA-3.6RZ3 InstallationOutdoor Installation GA-3.6RZ3 PRE-SETUP General Inspection Prior to OperationCircuit Breaker GroundLubrication Oil FuelPower Outlets Start SwitchFull Power Switch GA-3.6RZ3 InstrumentationGA-3.6RZ3 Load Application GA-3.6RZ3 Operating Instructions Before StartingGA-3.6RZ3 Maintenance Spark Plug GapGA-3.6RZ3 Preparation for Long -TERM Storage Generator StorageGA-3.6RZ3 -WIRING Diagram Generator EngineGA-3.6RZ3 -TROUBLESHOOTING Engine Engine Troubleshooting Symptom Possible Problem SolutionGA-3.6RZ3 -TROUBLESHOOTING Engine GA-3.6RZ3 -TROUBLESHOOTING Generator GA-3.6RZ3 -TROUBLESHOOTING Generator GA-3.6RZ3 Explanation of Code in Remarks Column Items Found In the Items Number ColumnGA-3.6RZ3 Suggested Spare Parts To 5 Units To 10 UnitsGA-3.6RZ3 Generator Assy Bearing GA-3.6RZ3 Control BOX Assy Replaces GA-3.6RZ3 Pipe Frame Assy Bracket GA-3.6RZ3 Name Plate and Decals See Decal Illustrations on Robin EH-25 Engine Crankcase Assy Part Name QTY Remarks Robin EH-25 Engine Crankshaft & Piston Assy NUT Robin EH-25 Engine Intake & Exhaust Assy Tappet Robin EH-25 Engine Governor Assy Governor ROD Robin EH-25 Engine Cooling & Starting Assy Label Trade Mark Robin EH-25 Engine Carburetor Assy Hose Clamp Robin EH-25 Engine Ignition Coil ASSY. and Spark Plug FLY Wheel Robin EH-25 Engine Fuel Strainer Robin EH-25 Engine Fuel Strainer Terms and Conditions of Sale Parts FreightpolicyPage Denyo Manufacturing CO., Japan Multiquip INC