Multiquip operation manual GA-3.6RZ3 General Information

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GA-3.6RZ3 — GENERAL INFORMATION

GA-3.6RZ3 FAMILIARIZATION

Generator

The Multiquip Model GA-3.6RZ3 generator has been designed as a portable lightweight power source for 60 Hz (single- phase) vibrators, lighting facilities, power tools, sermersible pumps and other industrial and construction machinery.

This generator employs the highly reliable ROBIN engine. The alternator, a brushless revolving-field type, single phase is permanently aligned to the engine through rigid coupling.

The entire generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame.The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage.

This portable generator is supplied with a electrical control box. To reduce vibration caused by the engine, the control box is also placed on rubber isolators.

Control Box

The control box has the following: ( outputs are 60 Hz, single phase)

zOne 120V output receptacle.

zOne 240V output receptacle.

zOne 120V output receptacle (GFCI protected).

zOne main 13.5 amp circuit breaker.

zAC Voltmeter

zIdle Control Switch

zFull Power Switch

zGround Terminal

Excitation System

All GA-series generators use a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel. As the magnetic passes the coil it produces approximately 19-22 AC volts.

This voltage (19-22 VAC) is then sent to the control box that contains three rectifying diodes:

zExcitation (diode 1)

zBattery (diode 2)

zSlow Down (diode 3)

The AC voltage will pass through the excitation diode that converts the voltage to DC power.

This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator".

This voltage is then transferred into the rotor through induction.The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage.

Engine

The four-cycle air-cooled ROBIN gasoline engine is designed to meet every performance requirement of this generator. Reference Table 1, page 8 for engine specifications

In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Figure 1 (page 10) shows the basic controls and indicators for the GA-3.6RZ3 generator.

GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 9

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Contents Multiquip Page Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresMaintenance Safety Rules for Safe OperationEmergencies Machine Safety Decals Operation and Safety DecalsSpecifications GA-3.6RZ3 General Information Controls and Indicators GA-3.6RZ3 Controls and IndicatorsGA-3.6RZ3 Installation Outdoor InstallationIndoor Installation General Inspection Prior to Operation GA-3.6RZ3 PRE-SETUPCircuit Breaker GroundFuel Lubrication OilStart Switch Power OutletsFull Power Switch GA-3.6RZ3 InstrumentationGA-3.6RZ3 Load Application Before Starting GA-3.6RZ3 Operating InstructionsSpark Plug Gap GA-3.6RZ3 MaintenanceGenerator Storage GA-3.6RZ3 Preparation for Long -TERM StorageGenerator Engine GA-3.6RZ3 -WIRING DiagramEngine Troubleshooting Symptom Possible Problem Solution GA-3.6RZ3 -TROUBLESHOOTING EngineGA-3.6RZ3 -TROUBLESHOOTING Engine GA-3.6RZ3 -TROUBLESHOOTING Generator GA-3.6RZ3 -TROUBLESHOOTING Generator Items Found In the Items Number Column GA-3.6RZ3 Explanation of Code in Remarks ColumnTo 5 Units To 10 Units GA-3.6RZ3 Suggested Spare PartsGA-3.6RZ3 Generator Assy Bearing GA-3.6RZ3 Control BOX Assy Replaces GA-3.6RZ3 Pipe Frame Assy Bracket GA-3.6RZ3 Name Plate and Decals See Decal Illustrations on Robin EH-25 Engine Crankcase Assy Part Name QTY Remarks Robin EH-25 Engine Crankshaft & Piston Assy NUT Robin EH-25 Engine Intake & Exhaust Assy Tappet Robin EH-25 Engine Governor Assy Governor ROD Robin EH-25 Engine Cooling & Starting Assy Label Trade Mark Robin EH-25 Engine Carburetor Assy Hose Clamp Robin EH-25 Engine Ignition Coil ASSY. and Spark Plug FLY Wheel Robin EH-25 Engine Fuel Strainer Robin EH-25 Engine Fuel Strainer Freightpolicy Terms and Conditions of Sale PartsPage Denyo Manufacturing CO., Japan Multiquip INC