Multiquip DCA-220SSVU operation manual Battery Cable Installation, Alternator, Wiring

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DCA-220SSVU (50 HZ)— PRE-SETUP

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 37) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 37. Battery Connections

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 35

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Contents Model DCA-220SSVU Parts List NO. M4870300024APage Wilmington Ave Carson, CA Heres HOW to GET HelpDCA-220SSVU 50 HZ Table of Contents When ordering parts Please supply the following information DCA-220SSVU 50 HZ Parts Ordering ProceduresDCA-220SSVU 50 HZ Specifications Dimensions DCA-220SSVU 50 HZ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSVU 50 HZ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSVU 50 HZ Safety Message Alert SymbolsDCA-220SSVU 50 HZ Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-220SSVU 50 HZ Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSVU 50 HZ Generator DecalsGenerator Decals Cont inued DCA-220SSVU 50 HZ Generator DecalsDCA-220SSVU 50 HZ Installation When connecting the generator DCA-220SSVU 50 HZ InstallationOutdoor Installation Indoor InstallationDCA-220SSVU 50 HZ General Information Major Components DCA-220SSVU 50 HZ Major ComponentsPage DCA-220SSVU 50 HZ Generator Control Panel DCA-220SSVU 50 HZ- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-220SSVU 50 HZ- Engine Operating PanelOutput Terminal Familiarization DCA-220SSVU 50 HZ- Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSVU 50 HZ- Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-220SSVU 50 HZ- Load ApplicationGenerator Amperage DCA-220SSVU 50 HZ Generator OutputsGenerator OutputVoltages Voltage Change-Over BoardDCA-220SSVU 50 HZ- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal Gauge1Ø-200V Uvwo Terminal Output Voltages DCA-220SSVU 50 HZ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-220V Uvwo Terminal Output Voltages1Ø-254V Uvwo Terminal Output Voltages 3Ø-440V Uvwo Terminal Output Voltages1Ø-440V Uvwo Terminal Output Voltages Fuel Check DCA-220SSVU 50 HZ- PRE-SETUPCircuit Breakers Lubrication OilRefueling DCA-220SSVU 50 HZ- PRE-SETUPRefueling Procedure Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringStarting Manual DCA-220SSVU 50 HZ- Generator START-UP Procedure ManualBefore Starting No Load Coolant Temperature GaugeIs placed in the Auto position Starting Auto ModePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSVU 50 HZ- Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-220SSVU 50 HZ- MaintenanceCoupler Type of hitch used on the trailer for towing DCA-220SSVU 50 HZ-TRAILER MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-220SSVU 50 HZ-TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-220SSVU 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSVU 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-220SSVU 50 HZ Enginewiring DiagramGenerator Troubleshooting DCA-220SSVU 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSVU 50 HZ-TROUBLESHOOTING Engine ControllerDCA-220SSVU 50 HZ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSVU 50 HZ- Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSVU 50 HZ- Generator Assy 0018205020 C11100000020601842334 0601823282DCA-220SSVU 50 HZ- Generator ASSY. 0017112045 001211006510A 0042610000 10B 0041210000DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control BOX Assy 0601870420 M42130000120601809690 0027106016DCA-220SSVU- Control BOX ASSY. 32A 0601823143 31A 060182310931B 0601824400 0601822060DCA-220SSVU- Engine and Radiator Assy V3825133 M4386200004V466634 V477556DCA-220SSVU- Engine and Radiator Assy M4483600003 06055151090269401700 0605515199Output Terminal Assy DCA-220SSVU- Outputterminal Assy0039316000 M4230700003M9220100304 M9220100404DCA-220SSVU- Battery Assy 0602220921 0602220196M9310500404 M9103000504DCA-220SSVU- Muffler Assy M4333200004 M4330100002M4333000003 V424628DCA-220SSVU- Fueltank Assy M9310500104 M43630000020605505070 M4363200004Enclosure Assy DCA-220SSVU- Enclosure AssyM4423000102 M4413000002M4493000004 M1413400004Enclosure ASSY. DCA-220SSVU- Enclosure ASSY.26A M9116100004 002180601625A 0030006000 M9110100204DCA-220SSVU- Rubber Seals Assy 0228901050 02292013000228901010 0228901200DCA-220SSVU- Nameplate and Decals Assy M4550000012 M3552000103M9520100304 M9520100603Freightpolicy Terms and Conditions of Sale PartsPage Your Local Dealer is
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DCA-220SSVU specifications

The Multiquip DCA-220SSVU is a robust and versatile generator, designed for both commercial and industrial applications. It is particularly renowned for its reliability, efficiency, and advanced features tailored to meet the demands of various worksites.

At its core, the DCA-220SSVU is a silent diesel generator, powered by a dependable Yanmar engine. This engine not only provides impressive performance but also ensures durability, making it a popular choice for operations that require continuous power supply. With a power output capacity of 220 kVA, this generator can effortlessly handle heavy-duty equipment and multiple power needs simultaneously.

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Another characteristic that sets the DCA-220SSVU apart is its user-friendly operation. The generator comes equipped with a digital control panel that displays critical information, including voltage, frequency, and runtime. This feature enables operators to monitor performance easily and perform quick troubleshooting when necessary.

Safety is paramount with the DCA-220SSVU, which is equipped with various protective features. These include low oil pressure shutdown, high coolant temperature shutdown, and overcurrent protection, ensuring that the generator operates safely and efficiently under varying load conditions.

Additionally, the generator features a large fuel tank that allows for extended run times, making it suitable for long-term projects or emergency situations. The DCA-220SSVU is engineered for enhanced mobility, thanks to its sturdy frame and integrated lifting points, allowing it to be transported easily across different job sites.

In conclusion, the Multiquip DCA-220SSVU is a powerful, efficient, and quiet generator that incorporates advanced technologies, comprehensive safety features, and user-friendly controls. Ideal for contractors and businesses looking for reliable power solutions, this generator exemplifies Multiquip's commitment to quality and innovation in the construction and industrial sectors.