Multiquip operation manual DCA-220SSVU 50 HZ-TROUBLESHOOTING Engine Controller

Page 51

DCA-220SSVU (50 HZ)—TROUBLESHOOTING (ENGINE CONTROLLER)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 19. ENGINE CONTROLLER TROUBLESHOOTING (MPEC)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Low oil level?

Fill oil level.

 

 

 

Low oil pressure light is

Oil pressure sending unit failure?

Replace oil pressure sending unit.

 

 

on.

Time delay malfuntion in Controller?

Refer to dealer.

 

 

 

 

 

Wire shorted?

Inspect/repair wire.

 

 

 

 

Low coolant level?

Fill coolant level.

Low coolant level light is

 

 

Sending unit failure?

Replace sending unit.

on. (Optionally Installed)

 

 

 

Low battery voltage?

Replace/charge battery.

 

 

 

 

Fan belt tension incorrect?

Tighten/replace fan belt.

 

 

 

 

Air flow is not circulation through radiator?

Clean/repair radiator grill.

 

 

 

 

Doors open?

Close doors.

 

 

 

High coolant temperture

Exhaust leaking?

Replace/repair gaskets or faulty part.

 

 

light is on.

Generator being overloaded?

Check/reduce load.

 

 

 

 

 

Thermostat failure?

Replace thermostat.

 

 

 

 

Air intake blocked?

Clear all air intakes.

 

 

 

 

Temperature switch failure?

Replace temperature switch.

 

 

 

Overcrank light is on.

No or low Fuel?

Fill fuel level.

 

 

Controller needs to be calibrated?

Refer to dealer.

 

 

 

 

 

RPM engine speed too high?

Adjust RPM.

 

 

 

Overspeed light is on.

Governor actuator needs to be adjusted?

Adjust governor actuator.

 

 

Governor controller needs to be adjusted?

Adjust governor controller.

 

 

 

 

 

Engine Controller needs to be calibrated?

Refer to dealer.

 

 

 

Loss of MPU light(s) or

Magnetic pick up out of adjustment?

Adjust magnetic pick up.

 

 

on.

Magnetic pick up dirty?

Clean magnetic pick up.

 

 

 

 

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 51

Image 51 Contents
Model DCA-220SSVU Parts List NO. M4870300024APage Wilmington Ave Carson, CA Heres HOW to GET HelpDCA-220SSVU 50 HZ Table of Contents When ordering parts Please supply the following information DCA-220SSVU 50 HZ Parts Ordering ProceduresDCA-220SSVU 50 HZ Specifications Dimensions DCA-220SSVU 50 HZ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSVU 50 HZ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSVU 50 HZ Safety Message Alert SymbolsDCA-220SSVU 50 HZ Rules for Safe Operation General SafetyElectrical Safety DCA-220SSVU 50 HZ Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSVU 50 HZ Generator DecalsGenerator Decals Cont inued DCA-220SSVU 50 HZ Generator DecalsDCA-220SSVU 50 HZ Installation When connecting the generator DCA-220SSVU 50 HZ InstallationOutdoor Installation Indoor InstallationDCA-220SSVU 50 HZ General Information Major Components DCA-220SSVU 50 HZ Major ComponentsPage DCA-220SSVU 50 HZ Generator Control Panel DCA-220SSVU 50 HZ- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-220SSVU 50 HZ- Engine Operating PanelOutput Terminal Familiarization DCA-220SSVU 50 HZ- Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSVU 50 HZ- Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-220SSVU 50 HZ- Load ApplicationGenerator Amperage DCA-220SSVU 50 HZ Generator OutputsGenerator OutputVoltages Voltage Change-Over BoardDCA-220SSVU 50 HZ- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal Gauge1Ø-200V Uvwo Terminal Output Voltages DCA-220SSVU 50 HZ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-220V Uvwo Terminal Output Voltages3Ø-440V Uvwo Terminal Output Voltages 1Ø-440V Uvwo Terminal Output Voltages1Ø-254V Uvwo Terminal Output Voltages Fuel Check DCA-220SSVU 50 HZ- PRE-SETUPCircuit Breakers Lubrication OilDCA-220SSVU 50 HZ- PRE-SETUP Refueling ProcedureRefueling Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDCA-220SSVU 50 HZ- Generator START-UP Procedure Manual Before StartingStarting Manual No Load Coolant Temperature GaugeIs placed in the Auto position Starting Auto ModePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSVU 50 HZ- Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-220SSVU 50 HZ- MaintenanceDCA-220SSVU 50 HZ-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSVU 50 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-220SSVU 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSVU 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-220SSVU 50 HZ Enginewiring DiagramGenerator Troubleshooting DCA-220SSVU 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSVU 50 HZ-TROUBLESHOOTING Engine ControllerDCA-220SSVU 50 HZ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSVU 50 HZ- Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSVU 50 HZ- Generator Assy 0018205020 C11100000020601842334 0601823282DCA-220SSVU 50 HZ- Generator ASSY. 0017112045 001211006510A 0042610000 10B 0041210000DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control BOX Assy 0601870420 M42130000120601809690 0027106016DCA-220SSVU- Control BOX ASSY. 32A 0601823143 31A 060182310931B 0601824400 0601822060DCA-220SSVU- Engine and Radiator Assy V3825133 M4386200004V466634 V477556DCA-220SSVU- Engine and Radiator Assy M4483600003 06055151090269401700 0605515199Output Terminal Assy DCA-220SSVU- Outputterminal Assy0039316000 M4230700003M9220100304 M9220100404DCA-220SSVU- Battery Assy 0602220921 0602220196M9310500404 M9103000504DCA-220SSVU- Muffler Assy M4333200004 M4330100002M4333000003 V424628DCA-220SSVU- Fueltank Assy M9310500104 M43630000020605505070 M4363200004Enclosure Assy DCA-220SSVU- Enclosure AssyM4423000102 M4413000002M4493000004 M1413400004Enclosure ASSY. DCA-220SSVU- Enclosure ASSY.26A M9116100004 002180601625A 0030006000 M9110100204DCA-220SSVU- Rubber Seals Assy 0228901050 02292013000228901010 0228901200DCA-220SSVU- Nameplate and Decals Assy M4550000012 M3552000103M9520100304 M9520100603Freightpolicy Terms and Conditions of Sale PartsPage Your Local Dealer is
Related manuals
Manual 84 pages 27.37 Kb Manual 86 pages 53.52 Kb