Multiquip operation manual DCA-220SSVU 50 HZ-TRAILER Maintenance, Trailer Maintenance

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DCA-220SSVU (50 HZ)—TRAILER MAINTENANCE

Trailer Maintenance

This section is intended to provide the user with generic trailer service and maintenance information.The service and maintenance guidelines referenced in this section refer to a wide range of trailers.

Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment.

The definitions below describe some of the major components of a typical trailer that would be used with the DCA-220SSVU (50 HZ)WhisperwattGenerator.

1.Fuel Cell - Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when trans- porting equipment.

2.Braking System - System employed in stopping the trailer. Typical braking systems are electric, surge, hy- draulic, hydraulic-surge and air.

3.GVWR- Gross Vehicle Weight Rating (GVWR) is the maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty).

4.Frame Length - Measurement is from the ball hitch to the rear bumper (reflector).

5.Frame Width - Measurement is from fender to fender

6.Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer.

7.Coupler - Type of hitch used on the trailer for towing.

7.Coupler - Type of hitch used on the trailer for towing.

8.Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9.Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10.Wheel Hub - The wheel hub is connected to the trailer’s axle.

11.Tire Rim - Tires mounted on a tire rim. The tire rim must match the size of the tire.

12.Lug Nuts - Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 16 and Figure 59 for lug nut tightening and sequence.

13.Axle - Indicates the maximum weight the axle can sup- port in pounds, and the diameter of the axle expressed in inches. Please note that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight capacity of 6000 pounds.

14.Suspension - Protects the trailer chassis from shocks transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15.Electrical - Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle.

16.Application - Indicates which units can be employed on a particular trailer.

DCA-220SSVU (50 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (04/18/06) — PAGE 43

Image 43 Contents
Model DCA-220SSVU Parts List NO. M4870300024APage Wilmington Ave Carson, CA Heres HOW to GET HelpDCA-220SSVU 50 HZ Table of Contents When ordering parts Please supply the following information DCA-220SSVU 50 HZ Parts Ordering ProceduresDCA-220SSVU 50 HZ Specifications Dimensions DCA-220SSVU 50 HZ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSVU 50 HZ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSVU 50 HZ Safety Message Alert SymbolsDCA-220SSVU 50 HZ Rules for Safe Operation General SafetyDCA-220SSVU 50 HZ Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-220SSVU 50 HZ Generator DecalsGenerator Decals Cont inued DCA-220SSVU 50 HZ Generator DecalsDCA-220SSVU 50 HZ Installation When connecting the generator DCA-220SSVU 50 HZ InstallationOutdoor Installation Indoor InstallationDCA-220SSVU 50 HZ General Information Major Components DCA-220SSVU 50 HZ Major ComponentsPage DCA-220SSVU 50 HZ Generator Control Panel DCA-220SSVU 50 HZ- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-220SSVU 50 HZ- Engine Operating PanelOutput Terminal Familiarization DCA-220SSVU 50 HZ- Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSVU 50 HZ- Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-220SSVU 50 HZ- Load ApplicationGenerator Amperage DCA-220SSVU 50 HZ Generator OutputsGenerator OutputVoltages Voltage Change-Over BoardDCA-220SSVU 50 HZ- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal Gauge1Ø-200V Uvwo Terminal Output Voltages DCA-220SSVU 50 HZ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-220V Uvwo Terminal Output Voltages1Ø-440V Uvwo Terminal Output Voltages 3Ø-440V Uvwo Terminal Output Voltages1Ø-254V Uvwo Terminal Output Voltages Fuel Check DCA-220SSVU 50 HZ- PRE-SETUPCircuit Breakers Lubrication OilRefueling Procedure DCA-220SSVU 50 HZ- PRE-SETUPRefueling Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringBefore Starting DCA-220SSVU 50 HZ- Generator START-UP Procedure ManualStarting Manual No Load Coolant Temperature GaugeIs placed in the Auto position Starting Auto ModePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto position Emergency Shutdown Procedure Normal Shutdown ProcedureDCA-220SSVU 50 HZ- Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-220SSVU 50 HZ- MaintenanceTrailer Maintenance DCA-220SSVU 50 HZ-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-220SSVU 50 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-220SSVU 50 HZ-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-220SSVU 50 HZ- Generatorwiring DiagramEngine Wiring Diagram DCA-220SSVU 50 HZ Enginewiring DiagramGenerator Troubleshooting DCA-220SSVU 50 HZ-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSVU 50 HZ-TROUBLESHOOTING Engine ControllerDCA-220SSVU 50 HZ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSVU 50 HZ- Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSVU 50 HZ- Generator Assy 0018205020 C11100000020601842334 0601823282DCA-220SSVU 50 HZ- Generator ASSY. 0017112045 001211006510A 0042610000 10B 0041210000DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control Panel Assy DCA-220SSVU- Control BOX Assy 0601870420 M42130000120601809690 0027106016DCA-220SSVU- Control BOX ASSY. 32A 0601823143 31A 060182310931B 0601824400 0601822060DCA-220SSVU- Engine and Radiator Assy V3825133 M4386200004V466634 V477556DCA-220SSVU- Engine and Radiator Assy M4483600003 06055151090269401700 0605515199Output Terminal Assy DCA-220SSVU- Outputterminal Assy0039316000 M4230700003M9220100304 M9220100404DCA-220SSVU- Battery Assy 0602220921 0602220196M9310500404 M9103000504DCA-220SSVU- Muffler Assy M4333200004 M4330100002M4333000003 V424628DCA-220SSVU- Fueltank Assy M9310500104 M43630000020605505070 M4363200004Enclosure Assy DCA-220SSVU- Enclosure AssyM4423000102 M4413000002M4493000004 M1413400004Enclosure ASSY. DCA-220SSVU- Enclosure ASSY.26A M9116100004 002180601625A 0030006000 M9110100204DCA-220SSVU- Rubber Seals Assy 0228901050 02292013000228901010 0228901200DCA-220SSVU- Nameplate and Decals Assy M4550000012 M3552000103M9520100304 M9520100603Freightpolicy Terms and Conditions of Sale PartsPage Your Local Dealer is
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