Multiquip manual DCA-125SSJU Series Load Application, Single Phase Load, Three Phase Load

Page 31

DCA-125SSJU SERIES — LOAD APPLICATION

Single Phase Load

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.

If wattage is not given on the equipment's

NOTE name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 4 below when connecting loads.

Table 4. Power Factor by Load

Type of Load

Power Factor

 

 

Single-phase induction motors

0.4 - 0.75

 

 

Electric heaters, incandescent

1.0

lamps

 

 

 

Fluorescent lamps, mecury lamps

0.4 - 0.9

 

 

Electronic devices, communication

1.0

equipment

 

 

 

Three Phase Load

When calculating the power requirements for 3-phase power use the following equation:

Motors and motor-driven

NOTEequipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 5.

zWhen connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

zWhen connecting a fluorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

zWhen connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

Table 5. Cable Selection (60 Hz, Single Phase Operation)

Current in

Load In Watts

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

Amperes

At 120

At 240

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

5

600

1200

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

7.5

900

1800

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

10

1200

2400

250

ft.

 

150 ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

150 ft.

 

100 ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

125 ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION:

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch.

If 3Ø load (kVA) is not given on the equipment nameplate,

NOTEapproximate 3Ø load output maybedeterminedbymultiplying voltage by amperage by 1.732.

DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 31

Image 31
Contents MQ Power DCA-125SSJU DCA-125SSJU2 Portable Generator Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125SSJU Series Specifications Dimensions DCA-125SSJU Series DimensionsForyour Safety and the Safety of Others DCA-125SSJU Series Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125SSJU Series Safety Message Alert SymbolsDCA-125SSJU Series Rules for Safe Operation General SafetyRadiator DCA-125SSJU Series Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsDCA-125SSJU Series Installation Mounting DCA-125SSJU Series InstallationOutdoor Installation Indoor InstallationGenerator with Trailer DCA-125SSJU Series Towing Saftey PrecautionsExplanation of Chart DCA-125SSJU Series -TRAILER SpecificationsCoupler Type of hitch used on the trailer for towing Trailer Specifications DCA-125SSJU Series -TRAILER SpecificationsSpecifications DCA-125SSJU Series Generator Decals DCA-125SSJU Series Generator Decals DCA-125SSJU Series General Information Generator Major Components DCA-125SSJU Series Major ComponentsAmp breaker DCA-125SSJU Series Generator Control PanelRelay monitors the current Terminals to the loadFuel Gauge Indicates amount of diesel fuel available DCA-125SSJU Series Engine Operating PanelEngine Operating Panel From S/N DCA-125SSJU Series Engine Operating PanelDCA-125SSJU Series Engine Operating Panel Output Terminal Familiarization DCA-125SSJU Series Output Terminal Panel Familiarization Output Terminal Panel Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsMaximum Output Three Phase Load Single Phase LoadDCA-125SSJU Series Load Application Generator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-125SSJU Series Generator OutputsDCA-125SSJU Series Generator OUTPUTS/GAUGE Reading How to Read the OutputTerminal GaugeGfci Receptacle Load Capability 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages DCA-125SSJU Series Outputterminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesRefilling the Fuel System DCA-125SSJU Series PRE-SETUPCircuit Breakers Lubrication OilRefueling Procedure DCA-125SSJU Series PRE-SETUPRefueling Full Trailer Tank Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Mm when depressed with the thumb as shown belowAlternator Battery Cable InstallationWhen connecting battery do the following WiringBefore Starting Away from nearby personnelClose all engine enclosure doors Figure Engine Operating Panel up to S/N DCA-125SSJU Series Generator START-UP Procedure ManualCoolant Temperature Gauge Engine Operating Panel S/N 7500508~ Set engine speed switch to LOW FigureOn closed position Place the Off/Manual/Auto switch in the Auto position DCA-125SSJU Series Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure Ignition Switch Up to S/N DCA-125SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Ignition Switch Up to S/N Shutdown Procedure Engine Controller S/N 7500508~DCA-125SSJU Series Maintenance Check Oil Level Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Air RemovalBattery Charger Jacket Water Heater Power Connections DCA-125SSJU Series MaintenanceHydraulic Surge Brakes DCA-125SSJU Series -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-125SSJU Series -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationLug Nut Torque Requirements DCA-125SSJU Series -TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-125SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125SSJU Series Generatorwiring DiagramEngine Wiring DiagramIgnition Switch DCA-125SSJU Series Enginewiring Diagram Ignition SwitchEngine Wiring Diagram Engine Controller DCA-125SSJUSERIES-ENGINEWIRINGDIAGRAMENGINECONTROLLERPage Engine does not start DCA-125SSJU Series -TROUBLESHOOTING EngineStarter does not run DCA-125SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-125SSJU Series Troubleshooting GeneratorEngine Controller Troubleshooting DCA-125SSJU Series Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description Remarks DCA-125SSJU Series Suggested Spare PartsNameplate and Decals DCA-125SSJU Series Nameplate and DecalsMachine Screw STRIPE, MQ PowerSTRIPE, Whisperwatt StripeGenerator Assy DCA-125SSJU Series Generator AssyCoupling Disk Balancing Weight KITRotor Assy Field Assy FANGenerator ASSY. DCA-125SSJU Series Generator ASSY.Rubber Suspension Coupling RingHEX. NUT Control BOX Assy DCA-125SSJU Series Control BOX AssySpacer Switch BracketSwitch Board NTA5A2DBControl BOX ASSY. DCA-125SSJU Series Control BOX ASSY.Knob Wire HARNESS, GeneratorSL2AS SL2VSEngine and Radiator Assy DCA-125SSJU Series Engine and Radiator AssyHEX. Head Bolt Engine and Radiator ASSY. DCA-125SSJU Series Engine and Radiator ASSY. Engine Operating Panel Assy DCA-125SSJU Series Engine Operating Panel AssyN7500001 to S/N 7500508~ ECU9988NJD Output Terminal Assy DCA-125SSJU Series Outputterminal AssyPlain Washer Terminal PanelOutput Terminal Bolt TIE BoltBattery Assy DCA-125SSJU Series Battery AssyBattery Cable Battery SheetBattery Band Battery Bolt SETMuffler Assy DCA-125SSJU Series Muffler AssyCover Exhaust PipeClamp GasketFuel Tank Assy DCA-125SSJU Series Fueltank AssyRubber Sheet Fuel TankCAP, Fuel Tank Tank BandEnclosure Assy DCA-125SSJU Series Enclosure AssyCenter Frame Under CoverCOVER, Front Frame Acoustic SheetEnclosure ASSY. DCA-125SSJU Series Enclosure ASSY.Side Door Roof PanelOver COVER, Front Frame Chain AssyRubber Seal Assy DCA-125SSJU Series Rubber Seal AssyRubber Seal Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help