Multiquip manual DCA-125SSJU Series Control BOX ASSY

Page 72

DCA-125SSJU SERIES — CONTROL BOX ASSY. (CONT.)

CONTROL BOX ASSY. (CONT.)

PAGE 72 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

Image 72

Contents MQ Power DCA-125SSJU DCA-125SSJU2 Portable Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-125SSJU Series Specifications DCA-125SSJU Series Dimensions DimensionsDCA-125SSJU Series Safety Message Alert Symbols Foryour Safety and the Safety of OthersDCA-125SSJU Series Safety Message Alert Symbols Over Speed Conditions Sight and Hearing hazardGeneral Safety DCA-125SSJU Series Rules for Safe OperationDCA-125SSJU Series Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-125SSJU Series Installation DCA-125SSJU Series Installation Outdoor InstallationIndoor Installation MountingDCA-125SSJU Series Towing Saftey Precautions Generator with TrailerDCA-125SSJU Series -TRAILER Specifications Explanation of ChartCoupler Type of hitch used on the trailer for towing DCA-125SSJU Series -TRAILER Specifications Trailer SpecificationsSpecifications DCA-125SSJU Series Generator Decals DCA-125SSJU Series Generator Decals DCA-125SSJU Series General Information DCA-125SSJU Series Major Components Generator Major ComponentsDCA-125SSJU Series Generator Control Panel Relay monitors the currentTerminals to the load Amp breakerDCA-125SSJU Series Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-125SSJU Series Engine Operating Panel Engine Operating Panel From S/NDCA-125SSJU Series Engine Operating Panel DCA-125SSJU Series Output Terminal Panel Familiarization Output Terminal FamiliarizationOutput Terminal Panel 120VAC Gfci Receptacles Removing the Plastic Face Plate Uvwo TerminalsConnecting Loads Over Current RelayMaximum Output Single Phase Load Three Phase LoadDCA-125SSJU Series Load Application Voltage Selector Switch Voltage Selector Switch Locking ButtonDCA-125SSJU Series Generator Outputs Generator OutputVoltagesHow to Read the OutputTerminal Gauge DCA-125SSJU Series Generator OUTPUTS/GAUGE ReadingGfci Receptacle Load Capability DCA-125SSJU Series Outputterminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages3Ø 480/277 Uvwo Terminal Output Voltages 1Ø 240V/120V Uvwo Terminal Output VoltagesDCA-125SSJU Series PRE-SETUP Circuit BreakersLubrication Oil Refilling the Fuel SystemDCA-125SSJU Series PRE-SETUP Refueling ProcedureRefueling Full Trailer Tank Cleaning the Radiator Air Cleaner Fan Belt TensionMm when depressed with the thumb as shown below Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorAway from nearby personnel Before StartingClose all engine enclosure doors Figure DCA-125SSJU Series Generator START-UP Procedure Manual Engine Operating Panel up to S/NCoolant Temperature Gauge Set engine speed switch to LOW Figure Engine Operating Panel S/N 7500508~On closed position DCA-125SSJU Series Generator START-UP Procedure Auto Mode Place the Off/Manual/Auto switch in the Auto positionDCA-125SSJU Series Generator SHUT-DOWN Procedure Shutdown Procedure Ignition Switch Up to S/NShutdown Procedure Engine Controller S/N 7500508~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-125SSJU Series Maintenance Cleaning the Fuel Strainer Feed Pump Strainer CleaningAir Removal Check Oil LevelDCA-125SSJU Series Maintenance Battery Charger Jacket Water Heater Power ConnectionsDCA-125SSJU Series -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-125SSJU Series -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-125SSJU Series -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-125SSJU Series -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-125SSJU Series Generatorwiring Diagram Generator Wiring DiagramDCA-125SSJU Series Enginewiring Diagram Ignition Switch Engine Wiring DiagramIgnition SwitchDCA-125SSJUSERIES-ENGINEWIRINGDIAGRAMENGINECONTROLLER Engine Wiring Diagram Engine ControllerPage DCA-125SSJU Series -TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-125SSJU Series -TROUBLESHOOTING Engine DCA-125SSJU Series Troubleshooting Generator Generator TroubleshootingDCA-125SSJU Series Troubleshooting Mpec Engine Controller TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-125SSJU Series Suggested Spare Parts Qty Description RemarksDCA-125SSJU Series Nameplate and Decals Nameplate and DecalsSTRIPE, MQ Power STRIPE, WhisperwattStripe Machine ScrewDCA-125SSJU Series Generator Assy Generator AssyBalancing Weight KIT Rotor Assy Field AssyFAN Coupling DiskDCA-125SSJU Series Generator ASSY. Generator ASSY. Coupling Ring Rubber Suspension HEX. NUT DCA-125SSJU Series Control BOX Assy Control BOX AssySwitch Bracket Switch BoardNTA5A2DB SpacerDCA-125SSJU Series Control BOX ASSY. Control BOX ASSY.Wire HARNESS, Generator SL2ASSL2VS KnobDCA-125SSJU Series Engine and Radiator Assy Engine and Radiator AssyHEX. Head Bolt Engine and Radiator ASSY. DCA-125SSJU Series Engine and Radiator ASSY. DCA-125SSJU Series Engine Operating Panel Assy Engine Operating Panel AssyN7500001 to S/N 7500508~ ECU9988NJD DCA-125SSJU Series Outputterminal Assy Output Terminal AssyTerminal Panel Output Terminal BoltTIE Bolt Plain WasherDCA-125SSJU Series Battery Assy Battery AssyBattery Sheet Battery BandBattery Bolt SET Battery CableDCA-125SSJU Series Muffler Assy Muffler AssyExhaust Pipe ClampGasket CoverDCA-125SSJU Series Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankTank Band Rubber SheetDCA-125SSJU Series Enclosure Assy Enclosure AssyUnder Cover COVER, Front FrameAcoustic Sheet Center FrameDCA-125SSJU Series Enclosure ASSY. Enclosure ASSY.Roof Panel Over COVER, Front FrameChain Assy Side DoorDCA-125SSJU Series Rubber Seal Assy Rubber Seal AssyRubber Seal Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help