Multiquip DCA-125SSJU manual Away from nearby personnel, Before Starting

Page 41

DCA-125SSJU SERIES — GENERATOR START-UP PROCEDURE (MANUAL)

WARNING:

The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust

away from nearby personnel.

Before Starting

Engine Operating Panel S/N 73002140 and below

CAUTION:

NEVER! manually start the engine with the main, GFCI or auailliary circuit breakers in the ON (closed) position.

NOTE

2.Connect the load to the UVWO terminals or auxiliary receptacles as shown in Figure 46. These load connection points can be found on the output terminal panel. To gain access to the UVWO terminals or other power receptacles, unlock the access cover and lift the door.

3.The UVWO terminals are protected by a plastic cover, remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out.

Steps 1 thru 19 are referenced for Engine Operating Panels up to S/N 7500705 (Figure 44).This unit has a ignition key switch and a throttle lever. It does not have an MPEC unit.

Figure 44. Engine Operating Panel

Up to S/N 7500507

1.Place the main,G.F.C.I. and aux. circuit breakers (Figure 45) in the “OFF” position prior to starting the engine.

Figure 45. Main, Aux. and GFCI

Circuit Breakers (OFF)

Figure 46. Load Connections

4. Close all engine enclosure doors (Figure 47).

Figure 47. Engine Enclosure Doors

5.When starting the generator in COLD weather conditions, turntheignitionkeytothe“PREHEAT”position(Figure48).In warm weather conditions, pre-heating is not necessary.Skip to step 7.

Figure 48. Engine Ignition Switch (Pre-Heat)

DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 41

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Contents MQ Power DCA-125SSJU DCA-125SSJU2 Portable Generator Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125SSJU Series Specifications Dimensions DCA-125SSJU Series DimensionsForyour Safety and the Safety of Others DCA-125SSJU Series Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125SSJU Series Safety Message Alert SymbolsDCA-125SSJU Series Rules for Safe Operation General SafetyRadiator DCA-125SSJU Series Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsDCA-125SSJU Series Installation Outdoor Installation DCA-125SSJU Series InstallationIndoor Installation MountingGenerator with Trailer DCA-125SSJU Series Towing Saftey PrecautionsCoupler Type of hitch used on the trailer for towing DCA-125SSJU Series -TRAILER SpecificationsExplanation of Chart Trailer Specifications DCA-125SSJU Series -TRAILER SpecificationsSpecifications DCA-125SSJU Series Generator Decals DCA-125SSJU Series Generator Decals DCA-125SSJU Series General Information Generator Major Components DCA-125SSJU Series Major ComponentsRelay monitors the current DCA-125SSJU Series Generator Control PanelTerminals to the load Amp breakerFuel Gauge Indicates amount of diesel fuel available DCA-125SSJU Series Engine Operating PanelEngine Operating Panel From S/N DCA-125SSJU Series Engine Operating PanelDCA-125SSJU Series Engine Operating Panel Output Terminal Panel DCA-125SSJU Series Output Terminal Panel FamiliarizationOutput Terminal Familiarization Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesMaximum Output Connecting LoadsOver Current Relay DCA-125SSJU Series Load Application Single Phase LoadThree Phase Load Voltage Selector Switch Locking Button Voltage Selector SwitchDCA-125SSJU Series Generator Outputs Generator OutputVoltagesGfci Receptacle Load Capability How to Read the OutputTerminal GaugeDCA-125SSJU Series Generator OUTPUTS/GAUGE Reading Uvwo Terminal Output Voltages DCA-125SSJU Series Outputterminal Panel Connections3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesCircuit Breakers DCA-125SSJU Series PRE-SETUPLubrication Oil Refilling the Fuel SystemRefueling DCA-125SSJU Series PRE-SETUPRefueling Procedure Full Trailer Tank Air Cleaner Fan Belt Tension Cleaning the RadiatorMm when depressed with the thumb as shown below Must be less than 50%When connecting battery do the following Battery Cable InstallationWiring AlternatorClose all engine enclosure doors Figure Away from nearby personnelBefore Starting Engine Operating Panel up to S/N DCA-125SSJU Series Generator START-UP Procedure ManualCoolant Temperature Gauge On closed position Set engine speed switch to LOW FigureEngine Operating Panel S/N 7500508~ Place the Off/Manual/Auto switch in the Auto position DCA-125SSJU Series Generator START-UP Procedure Auto ModeShutdown Procedure Ignition Switch Up to S/N DCA-125SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Engine Controller S/N 7500508~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-125SSJU Series Maintenance Feed Pump Strainer Cleaning Cleaning the Fuel StrainerAir Removal Check Oil LevelBattery Charger Jacket Water Heater Power Connections DCA-125SSJU Series MaintenanceBrake Adjustment DCA-125SSJU Series -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-125SSJU Series -TRAILER MaintenanceTire Wear/Inflation SuspensionStart all wheel lug nuts by hand DCA-125SSJU Series -TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-125SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125SSJU Series Generatorwiring DiagramEngine Wiring DiagramIgnition Switch DCA-125SSJU Series Enginewiring Diagram Ignition SwitchEngine Wiring Diagram Engine Controller DCA-125SSJUSERIES-ENGINEWIRINGDIAGRAMENGINECONTROLLERPage Starter does not run DCA-125SSJU Series -TROUBLESHOOTING EngineEngine does not start DCA-125SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-125SSJU Series Troubleshooting GeneratorEngine Controller Troubleshooting DCA-125SSJU Series Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description Remarks DCA-125SSJU Series Suggested Spare PartsNameplate and Decals DCA-125SSJU Series Nameplate and DecalsSTRIPE, Whisperwatt STRIPE, MQ PowerStripe Machine ScrewGenerator Assy DCA-125SSJU Series Generator AssyRotor Assy Field Assy Balancing Weight KITFAN Coupling DiskGenerator ASSY. DCA-125SSJU Series Generator ASSY.HEX. NUT Coupling RingRubber Suspension Control BOX Assy DCA-125SSJU Series Control BOX AssySwitch Board Switch BracketNTA5A2DB SpacerControl BOX ASSY. DCA-125SSJU Series Control BOX ASSY.SL2AS Wire HARNESS, GeneratorSL2VS KnobEngine and Radiator Assy DCA-125SSJU Series Engine and Radiator AssyHEX. Head Bolt Engine and Radiator ASSY. DCA-125SSJU Series Engine and Radiator ASSY. N7500001 to S/N 7500508~ DCA-125SSJU Series Engine Operating Panel AssyEngine Operating Panel Assy ECU9988NJD Output Terminal Assy DCA-125SSJU Series Outputterminal AssyOutput Terminal Bolt Terminal PanelTIE Bolt Plain WasherBattery Assy DCA-125SSJU Series Battery AssyBattery Band Battery SheetBattery Bolt SET Battery CableMuffler Assy DCA-125SSJU Series Muffler AssyClamp Exhaust PipeGasket CoverFuel Tank Assy DCA-125SSJU Series Fueltank AssyCAP, Fuel Tank Fuel TankTank Band Rubber SheetEnclosure Assy DCA-125SSJU Series Enclosure AssyCOVER, Front Frame Under CoverAcoustic Sheet Center FrameEnclosure ASSY. DCA-125SSJU Series Enclosure ASSY.Over COVER, Front Frame Roof PanelChain Assy Side DoorRubber Seal Assy DCA-125SSJU Series Rubber Seal AssyRubber Seal Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help