Air Removal, Cleaning the Fuel Strainer

DCA-125SSJU SERIES — MAINTENANCE

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 33.

Replacing Oil Filter

Detach the oil filter by loosening center bolt and remove the element together with the filter body.

Apply a film of oil to the gasket for the cartridge.

Install the filter body together with the element and fix them by tightening the center bolt.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 400 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

Feed Pump Strainer Cleaning

The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil.

Flushing Out Radiator and Replacing Coolant

zOpen both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

zCheck hoses for softening and kinks. Check clamps for signs of leakage.

zFlush the radiator by running clean tap water through radiator until signs of rust and dirt are removed.DO NOT clean radiator core with any objects, such as a screwdriver.

zTighten both cocks and replace the overflow tank.

zReplace with coolant (Table 12 for correct mixture).

zClose radiator cap tightly.

CAUTION:

Allow engine to cool when flushing out radiator. Flushing the radiator while hot! will damage radiator.

Generator Storage

For longe term storage of the generator the following is recommended:

zFill the fuel tank completely. Treat with a fuel stabilizer if necessary.

zCompletely drain the oil from the crankcase and refill if necessary with fresh oil.

zClean the entire generator, internal and external.

zCover the generating set and store in a clean, dry place.

zDisconnect the battery.

zMake sure engine coolant is at proper level.

zIf generator is mounted on a trailer, jack trailer up and place on block so tires do touch the ground or remove tires.

PAGE 48 — DCA-125SSJU SERIES (STANDARD) — PARTS AND OPERATION MANUAL — REV. #4 (06/03/03)

DCA-125SSJU specifications

The Multiquip DCA-125SSJU is a robust and reliable diesel generator that stands out in the construction and rental markets. Designed to provide consistent power, this generator is ideal for various applications ranging from industrial construction sites to outdoor events. The DCA-125SSJU boasts a powerful 125 kVA output, making it suitable for both small and large power needs.

One of the prominent features of the DCA-125SSJU is its advanced engine technology. It is powered by a reliable and fuel-efficient Yanmar diesel engine. This engine not only ensures longevity but also optimizes fuel consumption, allowing operators to save on running costs without compromising performance. With a robust design, the Yanmar engine guarantees excellent cold start capability, making it dependable even under challenging weather conditions.

The generator's sound attenuation is also noteworthy. Encased in a sound-attenuated enclosure, the DCA-125SSJU operates at a noise level that makes it suitable for use in residential areas or environments with strict noise regulations. This feature enhances the generator's versatility, as it can be employed in various settings without disturbing nearby activities.

Multiquip has incorporated several safety features into the DCA-125SSJU, including automatic shutdown systems that activate in the event of low oil pressure or overheating. This proactive approach helps safeguard the engine and prolongs its lifespan. Additionally, the generator is equipped with a heavy-duty, weatherproof frame, ensuring durability and protection against the elements.

User-friendly control features make the DCA-125SSJU easy to operate. The generator includes an intuitive digital control panel that provides essential information such as voltage output, frequency, and run time. This accessibility allows operators to monitor performance and adjust settings as necessary.

Portability is another significant advantage of the DCA-125SSJU. With easily transportable dimensions, it can be efficiently moved to various job sites. Its sturdy wheels and lifting points further enhance mobility, making it a practical solution for temporary power needs.

In summary, the Multiquip DCA-125SSJU is a high-performance diesel generator, combining power, efficiency, and portability with advanced technology and user-friendly features. Its reliability and versatility make it an excellent choice for contractors, event organizers, and anyone in need of dependable power supply. Whether facing the demands of a construction site or hosting an outdoor function, the DCA-125SSJU ensures you’ll never be left in the dark.