Multiquip DCA-125SSJU Must be less than 50%, Cleaning the Radiator, Air Cleaner Fan Belt Tension

Page 39

DCA-125SSJU SERIES — PRE-SETUP

Coolant (Ethylane Glycol [Green] / Water — 50/50 mix)

Use only drinkable tap water. If hard water or water with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced.

An anticorrosion additive added to the water will help prevent deposits and corrosion in the cooling system. See the engine manual for further details.

CAUTION:

If adding coolant/antifreeze mix to the radiator, DO NOT remove the radiator

cap until the unit has completely cooled.The possibility of hot! coolant exists which can cause severe burns.

Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the "H" and the "L" markings.

Table 12. Coolant Capacity

Engine and Radiator

6.1 Gal. (23 Liters)

 

 

Reserve Tank

2 Quarts (1.9 Liters)

 

 

NOTE

When the antifreeze is mixed with

water, the antifreeze mixing ratio

 

 

must be less than 50%.

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the John Deere Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the John

Deere Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 42) when depressed with the thumb as shown below.

Figure 42. Fan Belt Tension

Operation Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Table 13. Anti-Freeze Operating Temperatures

Vol %

Freezing Point

Boiling Point

 

 

 

 

Anti-Freeze

°C

°F

°C

°F

 

 

 

 

 

 

40

-24

-12

106

222

 

 

 

 

 

50

-37

-34

108

226

 

 

 

 

 

NEVER! place hands near the belts or fan while the generator set is running.

DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 39

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Contents MQ Power DCA-125SSJU DCA-125SSJU2 Portable Generator Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125SSJU Series Specifications Dimensions DCA-125SSJU Series DimensionsForyour Safety and the Safety of Others DCA-125SSJU Series Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125SSJU Series Safety Message Alert SymbolsDCA-125SSJU Series Rules for Safe Operation General SafetyRadiator DCA-125SSJU Series Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsDCA-125SSJU Series Installation Mounting DCA-125SSJU Series InstallationOutdoor Installation Indoor InstallationGenerator with Trailer DCA-125SSJU Series Towing Saftey PrecautionsDCA-125SSJU Series -TRAILER Specifications Explanation of ChartCoupler Type of hitch used on the trailer for towing Trailer Specifications DCA-125SSJU Series -TRAILER SpecificationsSpecifications DCA-125SSJU Series Generator Decals DCA-125SSJU Series Generator Decals DCA-125SSJU Series General Information Generator Major Components DCA-125SSJU Series Major ComponentsAmp breaker DCA-125SSJU Series Generator Control PanelRelay monitors the current Terminals to the loadFuel Gauge Indicates amount of diesel fuel available DCA-125SSJU Series Engine Operating PanelEngine Operating Panel From S/N DCA-125SSJU Series Engine Operating PanelDCA-125SSJU Series Engine Operating Panel DCA-125SSJU Series Output Terminal Panel Familiarization Output Terminal FamiliarizationOutput Terminal Panel Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayMaximum Output Single Phase Load Three Phase LoadDCA-125SSJU Series Load Application Generator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-125SSJU Series Generator OutputsHow to Read the OutputTerminal Gauge DCA-125SSJU Series Generator OUTPUTS/GAUGE ReadingGfci Receptacle Load Capability 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages DCA-125SSJU Series Outputterminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output Voltages Refilling the Fuel System DCA-125SSJU Series PRE-SETUP Circuit Breakers Lubrication OilDCA-125SSJU Series PRE-SETUP Refueling ProcedureRefueling Full Trailer Tank Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Mm when depressed with the thumb as shown belowAlternator Battery Cable InstallationWhen connecting battery do the following WiringAway from nearby personnel Before StartingClose all engine enclosure doors Figure Engine Operating Panel up to S/N DCA-125SSJU Series Generator START-UP Procedure ManualCoolant Temperature Gauge Set engine speed switch to LOW Figure Engine Operating Panel S/N 7500508~On closed position Place the Off/Manual/Auto switch in the Auto position DCA-125SSJU Series Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure Ignition Switch Up to S/N DCA-125SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Ignition Switch Up to S/N Shutdown Procedure Engine Controller S/N 7500508~DCA-125SSJU Series Maintenance Check Oil Level Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Air RemovalBattery Charger Jacket Water Heater Power Connections DCA-125SSJU Series MaintenanceHydraulic Surge Brakes DCA-125SSJU Series -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-125SSJU Series -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationDCA-125SSJU Series -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-125SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125SSJU Series Generatorwiring DiagramEngine Wiring DiagramIgnition Switch DCA-125SSJU Series Enginewiring Diagram Ignition SwitchEngine Wiring Diagram Engine Controller DCA-125SSJUSERIES-ENGINEWIRINGDIAGRAMENGINECONTROLLERPage DCA-125SSJU Series -TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-125SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-125SSJU Series Troubleshooting GeneratorEngine Controller Troubleshooting DCA-125SSJU Series Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description Remarks DCA-125SSJU Series Suggested Spare PartsNameplate and Decals DCA-125SSJU Series Nameplate and DecalsMachine Screw STRIPE, MQ PowerSTRIPE, Whisperwatt StripeGenerator Assy DCA-125SSJU Series Generator AssyCoupling Disk Balancing Weight KITRotor Assy Field Assy FANGenerator ASSY. DCA-125SSJU Series Generator ASSY.Coupling Ring Rubber SuspensionHEX. NUT Control BOX Assy DCA-125SSJU Series Control BOX AssySpacer Switch BracketSwitch Board NTA5A2DBControl BOX ASSY. DCA-125SSJU Series Control BOX ASSY.Knob Wire HARNESS, GeneratorSL2AS SL2VSEngine and Radiator Assy DCA-125SSJU Series Engine and Radiator AssyHEX. Head Bolt Engine and Radiator ASSY. DCA-125SSJU Series Engine and Radiator ASSY. DCA-125SSJU Series Engine Operating Panel Assy Engine Operating Panel AssyN7500001 to S/N 7500508~ ECU9988NJD Output Terminal Assy DCA-125SSJU Series Outputterminal AssyPlain Washer Terminal PanelOutput Terminal Bolt TIE BoltBattery Assy DCA-125SSJU Series Battery AssyBattery Cable Battery SheetBattery Band Battery Bolt SETMuffler Assy DCA-125SSJU Series Muffler AssyCover Exhaust PipeClamp GasketFuel Tank Assy DCA-125SSJU Series Fueltank AssyRubber Sheet Fuel TankCAP, Fuel Tank Tank BandEnclosure Assy DCA-125SSJU Series Enclosure AssyCenter Frame Under CoverCOVER, Front Frame Acoustic SheetEnclosure ASSY. DCA-125SSJU Series Enclosure ASSY.Side Door Roof PanelOver COVER, Front Frame Chain AssyRubber Seal Assy DCA-125SSJU Series Rubber Seal AssyRubber Seal Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help