Multiquip manual DCA-125SSJU Series Troubleshooting Mpec, Engine Controller Troubleshooting

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DCA-125SSJU SERIES — TROUBLESHOOTING (MPEC)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the table shown below for diagnosis based on the MPEC Troubleshooting (Table 21). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 21. ENGINE CONTROLLER TROUBLESHOOTING

Sympton

Possible Cause

Solution

 

 

 

 

Low oil level?

Fill oil level.

 

 

 

Low oil pressure light

Oil pressure sending unit failure?

Replace oil pressure sending unit.

 

 

is on.

Time delay malfuntion in Controller?

Refer to dealer.

 

 

 

 

 

Wire shorted?

Inspect/repair wire.

 

 

 

 

Low coolant level?

Fill coolant level.

Low coolant level light

 

 

Sending unit failure?

Replace sending unit.

is on.

 

 

 

Low battery voltage?

Replace/charge battery.

 

 

 

 

Fan belt tension incorrect?

Tighten/replace fan belt.

 

 

 

 

Air flow is not circulation through radiator?

Clean/repair radiator grill.

 

 

 

 

Doors open?

Close doors.

 

 

 

High coolant

Exhaust leaking?

Replace/repair gaskets or faulty part.

 

 

temperture light is on.

Generator being overloaded?

Check/reduce load.

 

 

 

 

 

Thermostat failure?

Replace thermostat.

 

 

 

 

Air intake blocked?

Clear all air intakes.

 

 

 

 

Temperature switch failure?

Replace temperature switch.

 

 

 

Overcrank light is on.

No or low Fuel?

Fill fuel level.

 

 

Controller needs to be calibrated?

Refer to dealer.

 

 

 

 

 

RPM engine speed too high?

Adjust RPM.

 

 

 

Overspeed light is on.

Governor actuator needs to be adjusted?

Adjust governor actuator.

 

 

Governor controller needs to be adjusted?

Adjust governor controller.

 

 

 

 

 

Engine Controller needs to be calibrated?

Refer to dealer.

 

 

 

Loss of MPU light(s) or

Magnetic pick up out of adjustment?

Adjust magnetic pick up.

on.

Magnetic pick up dirty?

Clean magnetic pick up.

 

 

 

 

DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 61

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Contents MQ Power DCA-125SSJU DCA-125SSJU2 Portable Generator Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-125SSJU Series Specifications Dimensions DCA-125SSJU Series DimensionsForyour Safety and the Safety of Others DCA-125SSJU Series Safety Message Alert SymbolsOver Speed Conditions Sight and Hearing hazard DCA-125SSJU Series Safety Message Alert SymbolsDCA-125SSJU Series Rules for Safe Operation General SafetyRadiator DCA-125SSJU Series Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsDCA-125SSJU Series Installation Outdoor Installation DCA-125SSJU Series InstallationIndoor Installation MountingGenerator with Trailer DCA-125SSJU Series Towing Saftey PrecautionsExplanation of Chart DCA-125SSJU Series -TRAILER SpecificationsCoupler Type of hitch used on the trailer for towing Trailer Specifications DCA-125SSJU Series -TRAILER SpecificationsSpecifications DCA-125SSJU Series Generator Decals DCA-125SSJU Series Generator Decals DCA-125SSJU Series General Information Generator Major Components DCA-125SSJU Series Major ComponentsRelay monitors the current DCA-125SSJU Series Generator Control PanelTerminals to the load Amp breakerFuel Gauge Indicates amount of diesel fuel available DCA-125SSJU Series Engine Operating PanelEngine Operating Panel From S/N DCA-125SSJU Series Engine Operating PanelDCA-125SSJU Series Engine Operating Panel Output Terminal Familiarization DCA-125SSJU Series Output Terminal Panel FamiliarizationOutput Terminal Panel Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsMaximum Output Three Phase Load Single Phase LoadDCA-125SSJU Series Load Application Voltage Selector Switch Locking Button Voltage Selector SwitchDCA-125SSJU Series Generator Outputs Generator OutputVoltagesDCA-125SSJU Series Generator OUTPUTS/GAUGE Reading How to Read the OutputTerminal GaugeGfci Receptacle Load Capability Uvwo Terminal Output Voltages DCA-125SSJU Series Outputterminal Panel Connections3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesCircuit Breakers DCA-125SSJU Series PRE-SETUPLubrication Oil Refilling the Fuel SystemRefueling Procedure DCA-125SSJU Series PRE-SETUPRefueling Full Trailer Tank Air Cleaner Fan Belt Tension Cleaning the RadiatorMm when depressed with the thumb as shown below Must be less than 50%When connecting battery do the following Battery Cable InstallationWiring AlternatorBefore Starting Away from nearby personnelClose all engine enclosure doors Figure Engine Operating Panel up to S/N DCA-125SSJU Series Generator START-UP Procedure ManualCoolant Temperature Gauge Engine Operating Panel S/N 7500508~ Set engine speed switch to LOW FigureOn closed position Place the Off/Manual/Auto switch in the Auto position DCA-125SSJU Series Generator START-UP Procedure Auto ModeShutdown Procedure Ignition Switch Up to S/N DCA-125SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Engine Controller S/N 7500508~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-125SSJU Series Maintenance Feed Pump Strainer Cleaning Cleaning the Fuel StrainerAir Removal Check Oil LevelBattery Charger Jacket Water Heater Power Connections DCA-125SSJU Series MaintenanceBrake Adjustment DCA-125SSJU Series -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-125SSJU Series -TRAILER MaintenanceTire Wear/Inflation SuspensionLug Nut Torque Requirements DCA-125SSJU Series -TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-125SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-125SSJU Series Generatorwiring DiagramEngine Wiring DiagramIgnition Switch DCA-125SSJU Series Enginewiring Diagram Ignition SwitchEngine Wiring Diagram Engine Controller DCA-125SSJUSERIES-ENGINEWIRINGDIAGRAMENGINECONTROLLERPage Engine does not start DCA-125SSJU Series -TROUBLESHOOTING Engine Starter does not run DCA-125SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-125SSJU Series Troubleshooting GeneratorEngine Controller Troubleshooting DCA-125SSJU Series Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description Remarks DCA-125SSJU Series Suggested Spare PartsNameplate and Decals DCA-125SSJU Series Nameplate and DecalsSTRIPE, Whisperwatt STRIPE, MQ PowerStripe Machine ScrewGenerator Assy DCA-125SSJU Series Generator AssyRotor Assy Field Assy Balancing Weight KITFAN Coupling DiskGenerator ASSY. DCA-125SSJU Series Generator ASSY.Rubber Suspension Coupling RingHEX. NUT Control BOX Assy DCA-125SSJU Series Control BOX AssySwitch Board Switch BracketNTA5A2DB SpacerControl BOX ASSY. DCA-125SSJU Series Control BOX ASSY.SL2AS Wire HARNESS, GeneratorSL2VS KnobEngine and Radiator Assy DCA-125SSJU Series Engine and Radiator AssyHEX. Head Bolt Engine and Radiator ASSY. DCA-125SSJU Series Engine and Radiator ASSY. Engine Operating Panel Assy DCA-125SSJU Series Engine Operating Panel AssyN7500001 to S/N 7500508~ ECU9988NJD Output Terminal Assy DCA-125SSJU Series Outputterminal AssyOutput Terminal Bolt Terminal PanelTIE Bolt Plain WasherBattery Assy DCA-125SSJU Series Battery AssyBattery Band Battery SheetBattery Bolt SET Battery CableMuffler Assy DCA-125SSJU Series Muffler AssyClamp Exhaust PipeGasket CoverFuel Tank Assy DCA-125SSJU Series Fueltank AssyCAP, Fuel Tank Fuel TankTank Band Rubber SheetEnclosure Assy DCA-125SSJU Series Enclosure AssyCOVER, Front Frame Under CoverAcoustic Sheet Center FrameEnclosure ASSY. DCA-125SSJU Series Enclosure ASSY.Over COVER, Front Frame Roof PanelChain Assy Side DoorRubber Seal Assy DCA-125SSJU Series Rubber Seal AssyRubber Seal Effective October 1, 2002 Terms and Conditions of Sale Parts Page Heres HOW to GET Help