VDO Dayton 4W315C High And Low Temperature Operation, General Information, Prestart

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Operation

Dayton Operating Instructions and Parts Manual

4W315C

Dayton® Diesel Electric Generator

Operation

HIGH AND LOW TEMPERATURE OPERATION

Air temperature affects generator output. Output drops 1% for each 10° tempera- ture rise above 60° F. Very low tempera- tures may make the engine hard to start. See engine owner’s manual for more information.

GENERAL INFORMATION

This generator is not large enough to power your entire home. Do not connect generator to any existing electrical circuits. Plug items directly into generator recep- tacles. Do not exceed amperage rating of receptacles. Only use grounded cords.

Use only in well- vented areas. Make

sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building. engine exhaust contains poisonous carbon monoxide gas. Overexposure will cause loss of consciousness and will lead to death.

Never connect generator to any

existing electrical circuits. The genera- tor output will back-feed into the utility power line. This may electrocute a power company line repair person. Also, if generator is powering electri- cal circuits, the chance of an electrical fire exists.

Use receptacles properly. Improper use could damage generator. Use only grounded extension cords. Power only grounded or double-insulated items. Do not overload receptacles. These genera- tors have the following receptacles (See Figure 16):

120V, 15-amp duplex receptacle

120V, 15-amp GFCI duplex receptacle

120V, 30-amp twist-lock receptacle

120/240V, 20-amp twist-lock recep- tacle

120V, 15-Amp GFCIDuplex

120V, 15-Amp Duplex

120V HIGH AND LOW TEMPERATURE OPERATION OLTS

RTEESSETT

120 ONLY

120 240V

0 ENM

 

000

 

0005

 

HOURS

RES

1/10

ET

 

R

 

ES

 

ET

120V, 30-Amp Twist-Lock

120/240V, 20-Amp Twist-Lock

Figure 16 – Receptacle Locations

120 Volt

30 Amp

 

 

W

X

L5-30P

 

X

Plug

Ground

G

 

(Green)

(Hot)

 

 

 

WGENERAL INFORMATION

(Neutral)

120/240 Volt

 

 

 

 

20 Amp

 

Neutral

 

 

 

120V

120V

 

Ground

X

 

w

L14-20P

Y

X

(Green)

(Hot)

 

G

Plug

Ground

PRESTART W

Y (Neutral) (Hot)

Figure 17 – Cord and Plug Configurations

PRESTART

Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow. Do not locate genera- tor near standing water or snow. Make sure area is well-vented.

Only responsible adults should use generator. Never let anyone operate

generator without proper instructions.

NOTE: If oil level is too low, oil alert system will keep engine from starting (See “Oil Alert System,” page 5). Make sure oil

NOTE: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine operation.

USING RECEPTACLE

NOTE: Do not exceed amperage rating of receptacles. Exceeding rating will trip receptacle circuit breaker.

POWER CORD AND PLUG REQUIRE- MENTS

120V, 30-amp twist-lock receptacle

NEMA L5-30P plug

Three-wire, 30-amp cord 120/240V, 20-amp twist-lock receptacle

NEMA L14-20P (20-amp) plug

Four-wire, 20-amp cord

level is full before starting. See Engine Oil, page 8.

Before starting the engine, disconnect all electric loads from generator.

You may need to bleed fuel line to remove trapped air

if starting engine for first time

if starting engine after allowing generator to run out of fuel

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Contents Description UnpackingDayton Diesel Electric Generator 4W315CSpecifications ELECTRICAL SPECIFICATIONSGENERAL SPECIFICATIONS RECEPTACLE SPECIFICATIONSModel 4W315C Product IdentificationFigure 2 - Portable Generator Roll CageGeneral Safety Information General Safety Information Continued Generator FeaturesOIL ALERT SYSTEM Generator Features Continued BATTERY DISCHARGE LAMPFULL POWER SELECTOR SWITCH GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLEAssembly BATTERYRECEPTACLE CIRCUIT BREAKER SPARK ARRESTERAssembly Continued InstallationENGINE OIL FUELInstallation Continued VENTILATIONGENERATOR GROUNDING DUST, DIRT, RAIN, AND SNOWGROUND FAULT PROTECTION STANDBY INSTALLATION TO HOME OR BUILDINGEXTENSION CORDS DETERMINING ELECTRICAL LOAD FOR GENERATORCHART TYPICAL ELECTRIC APPLIANCE WATTAGESUSING RECEPTACLE POWER CORD AND PLUG REQUIRE- MENTSOperation HIGH AND LOW TEMPERATURE OPERATIONOperation Continued STARTINGDISCONNECTING ELECTRIC LOADS Operation continuedHIGH ALTITUDE OPERATION ADDING ELECTRICAL LOADSMaintenance and Repairs ENGINE MAINTENANCEHOW TO CHANGE YOUR ENGINE OIL CLEANING THE OIL FILTERMaintenance and Repairs Continued CLEANING AND REPLACING THE FUEL FILTERCLEANING THE SPARK ARRESTER StorageStorage Continued ENGINE STORAGEWiring Diagrams Figure 26 - Alternator Wiring DiagramFigure 27 - Engine Wiring Diagram Troubleshooting Chart SymptomPossible Causes 24 hours a day - 365 days a year DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 GeneratorFigure 28 - Repair Parts Illustration for Fuel Tank and Roll Cage ModelRepair Parts4W315CList for Fuel Tank and Roll Cage ReferencePart No. for NumberDaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 Generator Figure 29 - Repair Parts Illustration for Alternator AssemblyModelRepair Parts4W315CList for Alternator Assembly Figure 30 - Repair Parts Illustration for Control Panel RESETPOWER 1212ModelRepair Parts4W315CList for Control Panel Figure 31 - Repair Parts Illustration for Switch Control Box ModelRepair Parts4W315CList for Switch Control Box Limited Warranty Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A