VDO Dayton 4W315C General Safety Information Continued, Generator Features, Oil Alert System

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General Safety Information (Continued)

Dayton Operating Instructions and Parts Manual

Model 4W315C

General Safety Information (Continued)

Guard against burns. Hot engine

parts can cause severe injury. Use caution and remain alert when using generator.

Keep children and animals away from generator while it is running or hot.

Keep all covers and shields in place. Keep them tightly secured.

The muffler becomes very hot during operation. The muffler remains hot for a while after shutdown. Do not touch muffler while it is hot. Do not let muffler touch anything flam- mable. Let engine cool before transporting or storing.

Have standby installation to

home or building performed by a licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equipment damage, or damage to home could occur.

Never connect generator to any

existing electrical circuits. The genera- tor output will back-feed into the utility power line. This may electrocute a power company line repair person. Also, if generator is powering electri- cal circuits, the chance of an electrical fire exists.

Battery gives off explosive gases.

Keep sparks, flames, and cigarettes away. Do not remove or install battery cables when engine is cranking or running. Only service or use battery in a well-vented area.

Battery contains sulfuric acid.

Battery acid is poisonous if swallowed. Contact with skin or eyes may cause severe burns. Do not tilt generator with battery installed. Tilting could cause battery acid to spill. Wear protective clothing and face shield when servicing. Keep out of children’s reach.

Only a qualified electrical service

person should service and repair generator.

Generator produces high voltage. Use extreme caution when working on electrical parts.

When working on generator, avoid hot muffler, exhaust manifold, and engine parts. Severe burns may occur.

Do not work on generator when tired.

Use only factory approved replace- ment parts.

Store generator in a well-vented area.

Make sure fuel tank is empty. Never store with fuel in tank.

Never operate generator

if engine speed changes greatly

if engine misfires often

if powered items overheat

if electrical output drops

if it is sparking

if it produces smoke or flames

if it vibrates at high levels

if it has a damaged receptacle

Keep generator and nearby areas

clean.

Keep generator free of oil, mud, and other foreign matter.

Remove anything that creates slippery areas around generator.

Remove oily rags and other items that create fire hazards.

Keep a fire extinguisher nearby. Make sure it is rated ABC by the NFPA. They are good for all uses.

Consult your local fire department.

Keep fire extinguisher well main- tained. Be familiar with its use.

Know how to stop engine quickly.

Know how to use all controls.

Prolonged expo- sure to loud noise

can cause hearing loss.

When working around generator, wear approved hearing protection.

Remember neighbors when using generator.

Generator Features

OIL ALERT SYSTEM

The oil alert system protects the engine from low oil damage. This system auto- matically shuts down the engine and prevents engine restarting if the oil pressure falls too low.

If this system shuts down the engine, the engine will not start until you add oil. The oil alert lamp is near engine starter switch (See Figure 3, page 6). Add oil to engine (See “Engine Oil,” page 8).

See engine owner’s manual for more information.

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Contents Unpacking DescriptionDayton Diesel Electric Generator 4W315CELECTRICAL SPECIFICATIONS SpecificationsGENERAL SPECIFICATIONS RECEPTACLE SPECIFICATIONSProduct Identification Model 4W315CFigure 2 - Portable Generator Roll CageGeneral Safety Information OIL ALERT SYSTEM General Safety Information ContinuedGenerator Features BATTERY DISCHARGE LAMP Generator Features ContinuedFULL POWER SELECTOR SWITCH GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLEBATTERY AssemblyRECEPTACLE CIRCUIT BREAKER SPARK ARRESTERInstallation Assembly ContinuedENGINE OIL FUELVENTILATION Installation ContinuedGENERATOR GROUNDING DUST, DIRT, RAIN, AND SNOWSTANDBY INSTALLATION TO HOME OR BUILDING GROUND FAULT PROTECTIONEXTENSION CORDS DETERMINING ELECTRICAL LOAD FOR GENERATORTYPICAL ELECTRIC APPLIANCE WATTAGES CHARTPOWER CORD AND PLUG REQUIRE- MENTS USING RECEPTACLEOperation HIGH AND LOW TEMPERATURE OPERATIONSTARTING Operation ContinuedOperation continued DISCONNECTING ELECTRIC LOADSHIGH ALTITUDE OPERATION ADDING ELECTRICAL LOADSENGINE MAINTENANCE Maintenance and RepairsHOW TO CHANGE YOUR ENGINE OIL CLEANING THE OIL FILTERCLEANING AND REPLACING THE FUEL FILTER Maintenance and Repairs ContinuedCLEANING THE SPARK ARRESTER StorageENGINE STORAGE Storage ContinuedFigure 27 - Engine Wiring Diagram Wiring DiagramsFigure 26 - Alternator Wiring Diagram Possible Causes Troubleshooting ChartSymptom Figure 28 - Repair Parts Illustration for Fuel Tank and Roll Cage 24 hours a day - 365 days a yearDaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 Generator Reference ModelRepair Parts4W315CList for Fuel Tank and Roll CagePart No. for NumberFigure 29 - Repair Parts Illustration for Alternator Assembly DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 GeneratorModelRepair Parts4W315CList for Alternator Assembly RESET Figure 30 - Repair Parts Illustration for Control PanelPOWER 1212ModelRepair Parts4W315CList for Control Panel Figure 31 - Repair Parts Illustration for Switch Control Box ModelRepair Parts4W315CList for Switch Control Box Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A Limited Warranty