VDO Dayton operating instructions Operation Continued, Starting, Model 4W315C

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Operation (Continued)

Dayton Operating Instructions and Parts Manual

Model 4W315C

Operation (Continued)

BLEEDING FUEL LINE

1.Loosen fuel line clamp and remove fuel line from engine. Place open end of fuel line over a clean container to catch any fuel spilled in step 3, below.

O

S

Fuel Valve

Lever

Figure 18 - Fuel Valve Lever In “O” (open) Position

Decompression Lever

2.Move fuel valve lever to the “O” (open) position (See Figure 18).

3.Allow air to bleed from line. When fuel exits fuel line in a steady stream, reattach fuel line to engine.

4.Add spilled fuel back into fuel tank.

3.Move engine run lever to the RUN position (See Figure 19).

Engine Run

Lever

Figure 20 - Decompression Lever

STARTING

Never use gaso- line, paint thinner,

or any other flammable liquid as a starting aid. An explosion may occur.

IMPORTANT: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets engine run at 3600 RPM under load. The engine must maintain 3600 RPM for generator to create correct voltage. Running engine at lower speeds will damage generator and powered items.

IMPORTANT: Never start generator with electrical loads connected. Start engine before adding electrical loads.

1.Make sure fuel tank is full. See “Fuel,” page 8 for fuel information.

2.Move fuel valve lever to the “O” (open) position (See Figure 18).

RUN

STOP

Figure 19 - Engine Run Lever

You must fully move engine run/

stop knob to the RUN position to run engine at 3600 RPM. Do not run engine at lower speeds. Running engine at lower speeds will damage generator and powered items.

4.Start the engine. a. Electric Starter

(1)Slowly pull starter rope until you feel strong resistance. Gently return starter rope to engine.

(2)Push decompression lever all the way down (See Figure 20). Decom- pression lever will stay in this position until you turn starting key.

(3)Turn the starting key clockwise to the START position (See Figure 21). Hold it there until engine starts.

Starting Key

OIL

CHARGE

OFF

Figure 21 - Starting Key

(4) When engine starts, release key.

IMPORTANT: Do not use electric starter more than ten seconds. Starter motor damage may occur. If engine fails to start, release the key and wait 15 seconds. After 15 seconds, try starting again.

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Version B - For Reduction

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Contents Unpacking DescriptionDayton Diesel Electric Generator 4W315CELECTRICAL SPECIFICATIONS SpecificationsGENERAL SPECIFICATIONS RECEPTACLE SPECIFICATIONSProduct Identification Model 4W315CFigure 2 - Portable Generator Roll CageGeneral Safety Information Generator Features General Safety Information ContinuedOIL ALERT SYSTEM BATTERY DISCHARGE LAMP Generator Features ContinuedFULL POWER SELECTOR SWITCH GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLEBATTERY AssemblyRECEPTACLE CIRCUIT BREAKER SPARK ARRESTERInstallation Assembly ContinuedENGINE OIL FUELVENTILATION Installation ContinuedGENERATOR GROUNDING DUST, DIRT, RAIN, AND SNOWSTANDBY INSTALLATION TO HOME OR BUILDING GROUND FAULT PROTECTIONEXTENSION CORDS DETERMINING ELECTRICAL LOAD FOR GENERATORTYPICAL ELECTRIC APPLIANCE WATTAGES CHARTPOWER CORD AND PLUG REQUIRE- MENTS USING RECEPTACLEOperation HIGH AND LOW TEMPERATURE OPERATIONSTARTING Operation ContinuedOperation continued DISCONNECTING ELECTRIC LOADSHIGH ALTITUDE OPERATION ADDING ELECTRICAL LOADSENGINE MAINTENANCE Maintenance and RepairsHOW TO CHANGE YOUR ENGINE OIL CLEANING THE OIL FILTERCLEANING AND REPLACING THE FUEL FILTER Maintenance and Repairs ContinuedCLEANING THE SPARK ARRESTER StorageENGINE STORAGE Storage ContinuedFigure 26 - Alternator Wiring Diagram Wiring DiagramsFigure 27 - Engine Wiring Diagram Symptom Troubleshooting ChartPossible Causes DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 Generator 24 hours a day - 365 days a yearFigure 28 - Repair Parts Illustration for Fuel Tank and Roll Cage Reference ModelRepair Parts4W315CList for Fuel Tank and Roll CagePart No. for NumberFigure 29 - Repair Parts Illustration for Alternator Assembly DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 GeneratorModelRepair Parts4W315CList for Alternator Assembly RESET Figure 30 - Repair Parts Illustration for Control PanelPOWER 1212ModelRepair Parts4W315CList for Control Panel Figure 31 - Repair Parts Illustration for Switch Control Box ModelRepair Parts4W315CList for Switch Control Box Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A Limited Warranty