VDO Dayton 4W315C Extension Cords, Ground Fault Protection, Dayton Diesel Electric Generator

Page 10
EXTENSION CORDS

Dayton Operating Instructions and Parts Manual

4W315C

Dayton® Diesel Electric Generator

Installation (Continued)

dust, dirt, rain, or snow to collect on it. Protect generator from outdoor elements.

EXTENSION CORDS

Only use grounded extension cords. Be sure to use extension cord with proper wire gauge size. See chart below.

RECOMMENDED MINIMUM WIRE GAUGES (AWG) FOR EXTENSION CORDS

 

Ampere

AWG for

AWG for

AWG for

 

 

Load

50' Cord

100' Cord

150' Cord

 

2

18

18

18

 

3

18

18

18

 

4

16

16

16

 

5

16

16

16

 

 

 

 

 

 

 

6

16

16

14

 

8

16

14

12

 

10

16

14

12

 

12

14

14

12

 

 

 

 

 

 

 

14

14

12

10

 

16

12

12

10

 

20

10

10

8

 

GROUND FAULT PROTECTION

Ground Fault Circuit Interrupter (GFCI) helps guard against electric shock. On construction sites, you must use a GFCI. OSHA and the National Electric Code requires this.

STANDBY INSTALLATION TO HOME OR BUILDING

Have standby installation

performed by a skilled, licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equipment damage, or damage to home could occur.

IMPORTANT: This generator will not power your entire home. Most home utility electric service is more than 60 amps. This will exceed generator output. Only power needed items during a power outage. Make sure total wattage of electrical load does not exceed rated wattage of generator.

You can use this generator as a standby power source. During a power outage, the generator will power selected items in a building. Have generator and additional wiring installed by a skilled, licensed electrician. This is not a do-it-yourself job. Follow all local codes.

The electrician must install a double- throw transfer switch. This isolates existing electrical circuits from the utility power line. If not isolated,

generator output

will back-feed into utility power line.

This may electrocute a power company line repair person.

DETERMINING ELECTRICAL LOAD FOR GENERATOR

You must decide what electrical load your generator can power. Do this before using generator. Use the following four-step method. It will help you select a load that is not too large. Make sure total wattage of all electrical loads does not exceed 5000 watts. Electric motors present a special problem when figuring load. Read Step 3 carefully.

1.Make two lists of items you want powered by generator. List all motors and motor powered appliances in one. List all lights, small appliances, etc. in the other. For standby service to home or building, only include items you must power.

2.Enter running watts of each item except motors. The light bulb or appliance nameplate lists its wattage. Remember, 1KW = 1000 watts.

NOTE: The nameplate may not list wattage. It may only list volts and amps. The formula for finding wattage is: Volts x Amps = Watts. For example: An appliance nameplate states 3 amps at 120 volts. 3 amps x 120 volts = 360 watts.

3.Electric motors present a special problem. They require 3 to 6 times their rated full-load wattage to start. Chart 2, page 11, shows starting watts (maxi- mum volt-amperes [VA]) for different size motors. For example: an electric motor nameplate states 5 amps at 120 volts. 5 amps x 120 volts = 600 watts running. Multiply this figure by 3. This will show the starting watts (maximum VA) needed. 600 watts x 3 = 1800 watts (VA) to start. When figuring the generator load for motors, you must use the starting watts (maximum VA) figure. Do not use the running watts figure.

NOTE: Some motors require nearly the same wattage to run as to start. These items include saws, drills, hair dryers, and food mixers. See Chart 1, page 11 for typical appliance wattage examples.

4.Add watts and starting watts (maximum VA) of all items. This total must not be larger than 5000 watts. It is a good idea to have up to 25% extra capacity for future needs or extra equipment.

107358

10

Image 10
Contents Dayton Diesel Electric Generator DescriptionUnpacking 4W315CGENERAL SPECIFICATIONS SpecificationsELECTRICAL SPECIFICATIONS RECEPTACLE SPECIFICATIONSFigure 2 - Portable Generator Model 4W315CProduct Identification Roll CageGeneral Safety Information Generator Features General Safety Information ContinuedOIL ALERT SYSTEM FULL POWER SELECTOR SWITCH Generator Features ContinuedBATTERY DISCHARGE LAMP GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLERECEPTACLE CIRCUIT BREAKER AssemblyBATTERY SPARK ARRESTERENGINE OIL Assembly ContinuedInstallation FUELGENERATOR GROUNDING Installation ContinuedVENTILATION DUST, DIRT, RAIN, AND SNOWEXTENSION CORDS GROUND FAULT PROTECTIONSTANDBY INSTALLATION TO HOME OR BUILDING DETERMINING ELECTRICAL LOAD FOR GENERATORCHART TYPICAL ELECTRIC APPLIANCE WATTAGESOperation USING RECEPTACLEPOWER CORD AND PLUG REQUIRE- MENTS HIGH AND LOW TEMPERATURE OPERATIONOperation Continued STARTINGHIGH ALTITUDE OPERATION DISCONNECTING ELECTRIC LOADSOperation continued ADDING ELECTRICAL LOADSHOW TO CHANGE YOUR ENGINE OIL Maintenance and RepairsENGINE MAINTENANCE CLEANING THE OIL FILTERCLEANING THE SPARK ARRESTER Maintenance and Repairs ContinuedCLEANING AND REPLACING THE FUEL FILTER StorageStorage Continued ENGINE STORAGEFigure 26 - Alternator Wiring Diagram Wiring DiagramsFigure 27 - Engine Wiring Diagram Symptom Troubleshooting ChartPossible Causes DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 Generator 24 hours a day - 365 days a yearFigure 28 - Repair Parts Illustration for Fuel Tank and Roll Cage Part No. for ModelRepair Parts4W315CList for Fuel Tank and Roll CageReference NumberDaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 Generator Figure 29 - Repair Parts Illustration for Alternator AssemblyModelRepair Parts4W315CList for Alternator Assembly POWER Figure 30 - Repair Parts Illustration for Control PanelRESET 1212ModelRepair Parts4W315CList for Control Panel Figure 31 - Repair Parts Illustration for Switch Control Box ModelRepair Parts4W315CList for Switch Control Box Limited Warranty Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A