VDO Dayton Installation Continued, Ventilation, Generator Grounding, Model 4W315C

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Installation (Continued)

Dayton Operating Instructions and Parts Manual

Model 4W315C

Installation (Continued)

Oil Level

At Top Of

Filler Neck

20W 40

10W 30

Locate ground lug on end of generator housing (See Figure 15). Attach a #10 stranded-copper ground wire to ground lug. Drive grounding point into ground. Grounding point can be a stake, ground- ing rod, or pipe. Grounding point should be copper or brass. Attach ground wire to grounding point. You must supply the ground wire and grounding point. They do not come with generator. Follow the National Electrical Code and all state and local codes. Consult your power company or a licensed electrician.

Dipstick

Oil

Figure 14 – Checking Oil Level

ENGINE LUBE OIL

Nothing affects the performance and durability of your engine more than the lube oil you use. Using inferior oil or not changing oil regularly increases the risk of piston seizure, piston ring sticking, and accelerated wear of cylinder liner, bearing and other moving parts. Your engine life may be seriously shortened. Yanmar recommends CC/CD oil of API engine service classification, stock number 4ZF20.

Always use oil with the right viscosity for the ambient temperature in which you are using the engine. Use the chart below when choosing your engine oil.

Lube Oil Capacity:

4W315C 1.74 qt.

VENTILATION

Use only in well- vented areas. Make

sure area has plenty of free-moving, fresh, outside air. Never run generator in an enclosed or confined area. Never run generator inside occupied building. Engine exhaust contains poisonous carbon monoxide gas. Overexposure will cause loss of consciousness and will lead to death.

This generator needs cooling air to run properly. Never block free-flowing, cooling air to generator. Overheating will occur without cooling air. This will damage the generator. Keep generator at least three feet away from any object.

GENERATOR GROUNDING

You must properly earth-ground

generator before starting. This will help guard against deadly electric shock. Only use grounded plugs with generator. Only use grounded exten- sion cords. Only use three-wire or double-insulated power tools.

Grounding generator helps prevent electric shock from a ground fault condition.

Ground Lug

Copper or

Brass

Grounding

PointVENTILATION

Alternator

Ground Wire

Figure 15 – Grounding Generator

For a grounding point, do not use

metal pipe being used to carry combus- tible materials or gases.

DUST, DIRT, RAIN, AND SNOW

Do not use genera- tor outdoors in

rain or snow. Do not use generator near standing water or snow. Do not use if generator is wet or damp. Operating generator in these condi- tions increases the risk of electrocu- tion. Severe injury or death can occur.

Do not use generator in extremely dusty or dirty conditions. This will severely affect its life. Keep generator clean. Do not allow

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Contents Unpacking DescriptionDayton Diesel Electric Generator 4W315CELECTRICAL SPECIFICATIONS SpecificationsGENERAL SPECIFICATIONS RECEPTACLE SPECIFICATIONSProduct Identification Model 4W315CFigure 2 - Portable Generator Roll CageGeneral Safety Information General Safety Information Continued Generator FeaturesOIL ALERT SYSTEM BATTERY DISCHARGE LAMP Generator Features ContinuedFULL POWER SELECTOR SWITCH GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLEBATTERY AssemblyRECEPTACLE CIRCUIT BREAKER SPARK ARRESTERInstallation Assembly ContinuedENGINE OIL FUELVENTILATION Installation ContinuedGENERATOR GROUNDING DUST, DIRT, RAIN, AND SNOWSTANDBY INSTALLATION TO HOME OR BUILDING GROUND FAULT PROTECTIONEXTENSION CORDS DETERMINING ELECTRICAL LOAD FOR GENERATORTYPICAL ELECTRIC APPLIANCE WATTAGES CHARTPOWER CORD AND PLUG REQUIRE- MENTS USING RECEPTACLEOperation HIGH AND LOW TEMPERATURE OPERATIONSTARTING Operation ContinuedOperation continued DISCONNECTING ELECTRIC LOADSHIGH ALTITUDE OPERATION ADDING ELECTRICAL LOADSENGINE MAINTENANCE Maintenance and RepairsHOW TO CHANGE YOUR ENGINE OIL CLEANING THE OIL FILTERCLEANING AND REPLACING THE FUEL FILTER Maintenance and Repairs ContinuedCLEANING THE SPARK ARRESTER StorageENGINE STORAGE Storage ContinuedWiring Diagrams Figure 26 - Alternator Wiring DiagramFigure 27 - Engine Wiring Diagram Troubleshooting Chart SymptomPossible Causes 24 hours a day - 365 days a year DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 GeneratorFigure 28 - Repair Parts Illustration for Fuel Tank and Roll Cage Reference ModelRepair Parts4W315CList for Fuel Tank and Roll CagePart No. for NumberFigure 29 - Repair Parts Illustration for Alternator Assembly DaytonFor Repair Parts, Dieselcall 1-800Electric-323-0620 GeneratorModelRepair Parts4W315CList for Alternator Assembly RESET Figure 30 - Repair Parts Illustration for Control PanelPOWER 1212ModelRepair Parts4W315CList for Control Panel Figure 31 - Repair Parts Illustration for Switch Control Box ModelRepair Parts4W315CList for Switch Control Box Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A Limited Warranty