Harbor Freight Tools 96156 Problem Possible Causes Probable Solutions Engine misfires, Suddenly

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Problem

 

Possible Causes

 

Probable Solutions

Engine misfires

1. Spark plug wire loose.

1.

Check wire connections.

 

2.

Incorrect spark plug gap or

2.

Re-gap or replace spark plug.

 

 

damaged spark plug.

 

 

 

3.

Defective spark plug wire.

3.

Replace spark plug wire.

 

4.

Old or low quality gasoline.

4.

Use only fresh 89+ octane unleaded

 

 

 

 

gasoline.

 

5.

Incorrect compression.

5.

Diagnose and repair compression. (Use

 

 

 

 

Engine will not start: Compression

 

 

 

 

Related section.)

Engine stops

1.

Low oil shutdown.

1.

Fill engine oil to proper level. Check engine

suddenly

 

 

 

oil before EVERY use.

 

2.

Fuel tank empty or full of impure or

2.

Fill fuel tank with fresh 89+ octane unleaded

 

 

low quality gasoline.

 

gasoline.

 

3.

Defective fuel tank cap creating

3.

Test/replace fuel tank cap.

 

 

vacuum, preventing proper fuel flow.

 

 

 

4.

Improper idle speed.

4.

Properly adjust idle speed.

 

5.

Brake cable broken.

5.

Repair brake cable as needed.

 

6.

Faulty magneto, incorrect timing, or

6.

Have qualified technician diagnose and

 

 

clogged carburetor.

 

service engine.

Engine knocks

1.

Old or low quality gasoline.

1.

Fill fuel tank with fresh 89+ octane unleaded

 

 

 

 

gasoline.

 

2.

Engine overloaded.

2.

Do not exceed engine’s load rating.

 

3.

Incorrect spark timing, deposit

3.

Have qualified technician diagnose and

 

 

buildup, worn engine, or other

 

service engine.

 

 

mechanical problems.

 

 

Engine backfires

1.

Impure or low quality gasoline.

1.

Fill fuel tank with fresh 89+ octane unleaded

 

 

 

 

gasoline.

 

2.

Engine too cold.

2.

Use cold weather fuel and oil additives to

 

 

 

 

prevent backfiring.

 

3.

Choke not open after engine warm.

3.

Move choke to run position after engine

 

 

 

 

warms up.

 

4.

Engine not properly adjusted for

4.

Qualified technician must adjust engine at

 

 

high altitude operation.

 

altitudes greater than 5,000 feet above sea

 

 

 

 

level.

 

5.

Intake valve stuck, choke stuck,

5.

Have qualified technician diagnose and

 

 

incorrect timing, clogged carburetor,

 

service engine.

 

 

or overheated engine.

 

 

Follow all safety precautions whenever diagnosing or servicing the engine.

SKU 96156

For technical questions, please call 1-800-444-3353.

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Contents Distributed exclusively by Harbor Freight Tools For technical questions or replacement parts, please callContents Save This Manual Installation precautionsCarbon Monoxide Hazard Using an engine indoors Operating precautionsService precautions Specifications InstallationUnpacking Make sure the hardware does not contact moving parts See Figure aStarting the Engine Operating InstructionsTo shut off the engine, release the mower’s brake handle Break-in Period SKU For technical questions, please call Maintenance ProceduresAir Filter Element Maintenance ServicingCleaning, Maintenance, Lubrication Schedule After Initial 20 Operation Hour PeriodEvery 25 Operation Hours Thereafter Storage Engine will not start TroubleshootingEngine knocks Problem Possible Causes Probable Solutions Engine misfiresEngine stops SuddenlyPart Description ’ty Parts ListAssembly Diagram Please Read the Following Carefully Emission Control System WarrantyOwner’s Warranty Responsibilities
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