Guardian Technologies 004988-4 Coil Ignition 3.0L Ford, Bracket DC ALT 3.0L Ford, Alternator Assy

Page 39

Section 9 - Exploded Views and Parts

Liquid-cooled 30 kW Generators

Engine — Drawing No. 0F6836-B

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E6201

1

ENGINE 3.0L FORD (FD) (MAKE)

47

049808

4

WASHER FLAT M12

2

0E8824

2

STAMPING ENG FOOT 3.0L FORD

48

051430

4

WASHER SHAKEPROOF INT 1/2

3

0E8963

1

PULLEY CRANKSHAFT 3.0L FORD

49

045773

3

NUT HEX M12-1.75 G8 YEL CHR

 

 

 

RD

50

0E6203C

1

COIL IGNITION 3.0L FORD

4

0E9020

1

BRACKET DC ALT 3.0L FORD

51

0E6679

2

BRACKET IGN COIL 3.0L FORD

5

0A1232

1

D.C. ALTERNATOR ASSY

53

049226

7

WASHER LOCK M5

6

0A7801B

1

PULLEY POLY-V 82 OD.

54

091526

3

SCREW PPHM M5-0.8 X 12 ZNC

7

0A5610

1

BRACKET ALTERNATOR

55

093278

4

SCREW HHTT M5-0.8 X 25 BP

8

0E6308

1

PULLEY WATERPUMP 3.0L FORD

56

0F7000

1

HARN ENGINE 3.0L FORD HSB CAR

 

 

 

(RD)

 

 

 

 

(NOT SHOWN)

9 **

0E7804

1

HARN IGNITION 3.0L FORD (NOT

57

0E7163

2

GASKET EXHAUST 3.0L FORD

 

 

 

SHOWN)

58

0E5527

2

MANIFOLD EXHAUST 3.0L FORD

10

0D3488F

1

BELT SERPENTINE 38.35

60

0E7202

2

HEAT SHIELD 260 X 80 HOT

11

0E7996

1

CLUTCH COOLING FAN FORD

61

085296

6

SCREW HHC 1/4-20 X 1/2 SS

12

0E8006

1

FAN 18" 7 BLADE STEEL ECS

62

0E6203D

1

WIRE SET 3.0L FORD (NOT

14

0A6751

1

SWITCH HI-TEMP 245D X 3/8NPT

 

 

 

 

SHOWN)

15

0E0561

1

ASSY WATER LEVEL SENSOR C/E

63

057772

1

WASHER NYLON .565

 

 

 

PL

64

057765

1

ADAPTER M14-1.50 X 3/8 NPT

 

077043H

1

CONDUIT FLEX .25"ID (6"LG) (NOT

65

055596

1

BARBED STR 3/8NPT X 3/8

 

 

 

SHOWN)

66

069860C

1

HOSE OIL DRAIN ASSY 21"

16

0E6729

1

STARTER DELCO-REMY 12V

67

057822

2

CLAMP HOSE #8 .53-1.00

17

0E6703

1

COVER FLYWHEEL ACCESS 3.0L

68

069811

1

CAP HEX 1/4 NPT BRASS

 

 

 

HSB

69

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

18

0E6667

1

ENGINE ADAPTER 3L FORD

70 *

065852

1

SPRING CLIP HOLDER .37-.62

19

0E5048

1

FLEXPLATE 3.0L FORD

71 *

0A2111

1

SCREW SWAGE 10-32 X 5/16 Z/YC

20

035579

1

BUSHING REDUCER 1/4 TO 1/8

72

057073

1

JUNCTION BLOCK 3/8-16

21

0A8584

1

SWITCH OIL PRESSURE 10PSI

73

066849

2

SCREW HHTT M5-0.8 X 16

 

 

 

2POL

74

022152

2

WASHER LOCK #10

24

083896

6

WASHER LOCK 1/4-M6 SS

75

0E7880

2

CLIP SPARK PLUG 3P

25

084929

6

WASHER FLAT 1/4 SS

 

 

 

 

SCREWMOUNT (NOT SHOWN)

26

055597

1

SCREW HHC M12-1.75 X 85 G8.8

76

0E7880A

4

CLIP SPARK PLUG 2P

27

0F6151

1

CAP RUBBER

 

 

 

 

SCREWMOUNT (NOT SHOWN)

28

057823

1

CLAMP HOSE #10 .56-1.06

77

0E7880B

1

CLIP SPARK PLUG 3P FREEHANG

29

056739

1

RELAY SOLENOID 12VDC PNL MNT

 

 

 

 

(NOT SHOWN)

30

047411

6

SCREW HHC M6-1.0 X 16 G8.8

78

055934C

1

CLAMP VINYL .5 X .406 Z

31

022097

6

WASHER LOCK M6-1/4

79

027482

1

WASHER SHAKEPROOF EXT 5/16

32

022473

6

WASHER FLAT 1/4-M6 ZINC

 

 

 

 

STL

33

047411

4

SCREW HHC M6-1.0 X 16 G8.8

80

0E8940

1

SPACER FLEXPLATE HSB

34

040976

8

SCREW SHC M8-1.25 X 20 G12.9

81

0A7387

2

SCREW HHC M10-1.5 X 40 G10.9

35

022129

28

WASHER LOCK M8-5/16

82

022097

4

WASHER LOCK M6-1/4

36

022145

22

WASHER FLAT 5/16-M8 ZINC

83

022473

4

WASHER FLAT 1/4-M6 ZINC

37

045771

1

NUT HEX M8-1.25 G8 YEL CHR

84

055934H

2

CLAMP VINYL .62 X .406 Z

38

049814

6

SCREW HHC M10-1.5 X 25 G8.8

85

0F5966

1

REFLECTIVE HEAT SHIELD 3.0L FD

39

049821

16

SCREW SHC M8-1.25 X 30 G12.9

86

022985

3

WASHER FLAT #6 ZINC

40

059980

4

SCREW HHC M10-1.5 X 25 G10.9

87

036261

3

RIVET POP .125 X .275 SS

41

0D5417

REF.

SCREW HHC M10-1.0 X 25 G10.9

88

0F6658

1

COVER EGR

42

046526

18

WASHER LOCK M10

89

0F6809

1

ADAPTER, WATER PUMP

43

022131

11

WASHER FLAT 3/8-M10 ZINC

 

 

 

 

 

44

059982

4

SCREW SHC M12-1.75 X 45 G10.9

 

* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.

45

098780

2

SCREW HHC M12-1.75 X 65 G8.8

 

** NOT SHOWN

 

 

46

051769

3

WASHER LOCK M12

 

 

 

 

 

37

Image 39 Contents
Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents  Warning   Electrical Hazards  Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationLOW OIL Presure Switch LOW Coolant Level Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsEngine OIL Recommendations Torque SpecificationsStandby Generator Installation Before InstallationGenerator Mounting Support Basic Standby Electric System‹ 2.1.2 Other Published Standards Grounding the Generator Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation MethodBattery Installation Preparation Before START-UP‹ 2.9.2 GTS-TYPE ATS Using AN Engineered GTS Transfer Switch Control Console Components ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED ‹ 3.2.5 SET Exercise Time SwitchAutomatic Operation AdjustmentsManual Transfer START-UP Engine Governor Retransfer and ShutdownCooling System Weekly Exercise CycleChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.5.10 Changing Engine OIL ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.3 Battery Maintenance ‹ 4.6.1 Cleaning the Generator‹ Periodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 30 kW Generators Installation Diagram Size AWG Transfer SwitchAUTO/OFF/MANUAL Switch SET Exerciser SwitchOn PCB Otherwise Noted AS ShownBAT Ignition CoilSWITCH, AUTO/OFF/MANUAL SWITCH, SET ExerciserDPE Starter Motor GOV 12V Battery REDALT DEGEngine Foot Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +To a To B Plcs Duct Discharge LH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge RH FrontPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverCooled 30 kW Drawing No Exploded Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordGasket Exhaust Ring Exhaust Flange 2 PipePipe Muffler OUT Washer Lock 3/8 SSAdapter Carburetor W/PVC Conn Plate AIR Cleaner AdapterElement AIR Cleaner Cover AIR CleanerWarranty Schedule