Guardian Technologies 004988-4 owner manual Generator, Transfer Switch, Automatic System Operation

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Section 1 - General Information

Liquid-cooled 30 kW Generators

1.1GENERATOR

This equipment is a liquid-cooled, engine-driven generator set. The generator is designed to supply electrical power that operates critical electrical loads during utility power failure. The unit has been facto- ry-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only. Use this generator as a source of electrical power for the operation of 120 and/or 240VAC, single-phase loads.

If this generator is used to power electrical load circuits normally powered by a UTILITY power source, it is required by code to install a trans- fer switch. The transfer switch must effectively isolate the electric system from the utility distri- bution system when the generator is operating (NEC 701). Failure to isolate an electrical system by such means results in damage to the genera- tor and may also result in injury or even death to utility power workers due to backfeed of electrical energy.

1.2TRANSFER SWITCH

This generator system may include a matched auto- matic transfer switch which is intended to be used in conjunction with the generator. It is supplied in a NEMA 3R enclosure. The NEMA 3R enclosure is weather proof and can be used indoors or outdoors. Follow these rules:

Install the transfer switch on a firm, sturdy sup- porting structure.

To prevent switch distortion, level the switch if necessary. This can be done by placing washers between the switch enclosure and the mounting surface.

Never install the switch where water or any corro- sive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and cor- rosive vapors.

If a transfer switch is not included, one may be pur- chased separately from an Authorized Dealer.

1.3AUTOMATIC SYSTEM OPERATION

When this generator, along with a transfer switch, has been installed and interconnected, a circuit board in the generator panel constantly monitors UTILITY power source voltage. Should that voltage drop below a preset value, and remain at such a low state for a preset amount of time, the generator cranks and starts. After the generator starts, the transfer switch transfers load circuits so the generator can power them.

When UTILITY source voltage has been restored, the switch re-transfers back to the UTILITY source volt- age and the generator then shuts down.

Please reference the transfer switch manual for spe- cific information.

1.4GENERATOR AC CONNECTION

SYSTEMS

The generator was shipped from the factory with its stator AC output leads connected in a single-phase, three-wire generator AC connection system (Figure 1.1). The stator assembly in this system consists of a pair of stationary windings, with two leads brought out of each winding. Each single winding can sup- ply 120VAC, 60 Hertz. When the two windings are connected in series, a 240VAC, 60 Hertz AC output results. Typically the two HOT leads in the circuit are wires 11 and 44. The NEUTRAL leads are the junction of Wires 22 and 33. The NEUTRAL is not grounded.

Figure 1.1 - Generator AC Connection System

 

 

 

1.5

MAIN CIRCUIT BREAKER

 

 

 

The generator’s main circuit breaker is included with

 

 

 

the unit as shipped from the factory. The breaker for

 

 

 

each unit is described in Figure 1.2.

 

 

Figure 1.2 - Main Circuit Breaker

 

Model

Rating

Phase

Actual Current

C/B Rating*

Circuit Breaker

004988-4

27,000 NG

1

112.5

150

150A QN2

 

30,000 LP

1

125.0

150

150A QN2

* Amp Rating of C/B structured under model.

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents  Warning   Electrical Hazards  Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch LOW OIL Presure Switch LOW Coolant Level SwitchUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsStandby Generator Installation Engine OIL RecommendationsGenerator Mounting Support Basic Standby Electric System‹ 2.1.2 Other Published Standards Total Circuit Isolation Method Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.9.2 GTS-TYPE ATS Using AN Engineered GTS Transfer Switch ‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED Control Console ComponentsRetransfer and Shutdown AdjustmentsManual Transfer START-UP Engine Governor Automatic OperationWeekly Exercise Cycle Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.5.9 Inspect Engine Governor ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.8 Check FAN Belt ‹ 4.5.10 Changing Engine OIL‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.6.3 Battery Maintenance ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionLiquid-cooled 30 kW Generators Installation Diagram SET Exerciser Switch Transfer SwitchAUTO/OFF/MANUAL Switch Size AWGIgnition Coil Otherwise Noted AS ShownBAT On PCBSWITCH, AUTO/OFF/MANUAL SWITCH, SET ExerciserDPE DEG 12V Battery REDALT Starter Motor GOVEngine Foot Battery Post Cover RED + Boot Battery CableBattery Post Cover Baclk Hold Down BatteryTo a To B Plcs Duct Discharge RH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge LH FrontPage Decal AVR Cover Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBCooled 30 kW Drawing No Exploded Coil Ignition 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Bracket DC ALT 3.0L FordFrame Venturi 3.0L Ford HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Side Support Radiator HSBTo B Assy Regulator 3.0L NG or LPV Weldment Mounting BaseFlange Fuel Inlet Washer Flat 5/16 ZincLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumWasher Lock 3/8 SS Exhaust Flange 2 PipePipe Muffler OUT Gasket Exhaust RingCover AIR Cleaner Plate AIR Cleaner AdapterElement AIR Cleaner Adapter Carburetor W/PVC ConnWarranty Schedule

004988-4 specifications

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