Guardian Technologies 5209 owner manual Part NO. QTY Description

Page 33

Section 9 — Exploded Views and Parts Lists

Commercial-Industrial-Residential Portable Generator System

GT-990 & GT-760 Engine (Page 1) – Drawing No. 0E8589-J

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

1

0C5729

1

ASSEMBLY, CRANKCASE HOUSING

36

0C5731

1

ASSEMBLY, HOUSING COVER

 

 

 

WITH SLEEVE

 

 

 

 

WITH SLEEVE

2

0E9843

1

SEAL, 38 I.D. CRANKSHAFT

37

0C3006

11

SCREW, HHFC M10-1.5 X 55

3

090388

3

SCREW, TAPTITE M6-1.0 X 12 BP

38

080318

8

SCREW HHFC M6-1.0 X 25

4

0C5372

1

ASSEMBLY, BREATHER

39

0C8808

2

HOOK, LIFTING

5

0C3005

1

GASKET, BREATHER COVER

40

0C2981C

1

ROCKER, COVER

6

0E3372B

1

SEPARATOR, OIL BREATHER

41

0C2979

2

GASKET, VALVE COVER

7

0D8067A

1

ASSEMBLY, HEAD #1

42

086515

8

KEEPER, VALVE SPRING

8

071983

4

RETAINER, PISTON PIN 20

43

0D2274

4

RETAINER, VALVE SPRING

9

0D5269

1

ROCKER, COVER

44

0D3867

4

SPRING, VALVE

10

043790

1

BARBED EL 90 3/8NPT X 3/8

45

078672

2

SEAL, VALVE STEM D7

11

0E2950

2

PISTON, LC (GT-990)

46

0C5371

4

WASHER, VALVE SPRING

 

0E2985

2

PISTON, HC (GT-760)

47

072694

4

STUD, ROCKER ARM PIVOT

12

021533

2

SET, PISTON RING 90MM

48

0C3027

2

O-RING, 3/8" X 1/2"

13

0E1466

2

PIN PISTON

49

0D5313

4

ROCKER ARM

14

0D4041

1

ASSEMBLY, CAMSHAFT & GEAR

50

0D3998

4

NUT, HEX M8-1.0 GB YELLOW

15

0D4788

2

PLUG STD PIPE 3/8 STEEL SQ HD

 

 

 

 

CHROME

16

093064

1

ASSEMBLY, OIL FILL CAP

51

0D6024

2

PLATE, PUSH ROD GUIDE

17

0C2977

1

GASKET, CRANK CASE

52

0C2976

12

SCREW HHFC M8-1.25 X 65

18

0C5943

1

SEAL, OIL PASSAGE

53

086516

2

VALVE, EXHAUST

19

0E4357E

1

ASSEMBLY, CRANKSHAFT

54

0C2229

2

VALVE, INTAKE

 

 

 

HORIZONTAL DIRECT DRIVE

55

083897

4

TAPPET, SOLID

 

 

 

(GT-990)

56

0D8067B

1

ASSEMBLY, HEAD #2

 

0E4356E

1

ASSEMBLY, CRANKSHAFT

57

0D9853D

4

PUSHROD 147

 

 

 

HORIZONTAL DIRECT DRIVE

58

0C2978

2

GASKET, HEAD

 

 

 

(GT-760)

59

0D6008

1

KIT GEAR COVER

20

0E3223

2

ASSEMBLY, CONNECTING ROD

60

0D4010

1

KIT GASKET

 

 

 

(GT-990)

61

0D6007

1

KIT PISTON & RINGS

 

0E3222

2

ASSEMBLY, CONNECTING ROD

62

0D4012

1

KIT BREATHER ASSEMBLY

 

 

 

(GT-760)

63

0D8675A

1

KIT HEAD ASSEMBLY CYLINDER 1

21

0D2157

2

SCREW SHC M6-1.0 X 50 G8.8

64

0D8675B

1

KIT HEAD ASSEMBLY CYLINDER 2

22

0E6098

1

SCREEN, OIL PICKUP

65

0D4015

1

KIT OIL RELIEF

23

0D4123A

1

ASSEMBLY, OIL PUMP

 

 

 

 

 

24

078699E

2

SLEEVE, SEAMED DOWEL 10 DIA.

 

Item 59 (Kit) includes items 3, 30, 35, 65

25

0C3011

2

COVER, OIL RELIEF

 

Item 60 (Kit) includes items 2, 5, 17, 18, 34, 35, 40, 57, 139, 153.

26

0C3009

2

SPRING, OIL RELIEF

 

Item 61 (Kit) includes items 8, 11, 12, 13

27

0C3010

2

BALL, 1/2D OIL RELIEF

 

Item 62 (Kit) includes items 4, 5, 6

28

093873

2

WASHER, LOCK RIB M6

 

Item 63 (Kit) includes items 7, 41, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52,

29

0C5315

1

GEROTOR, OUTER

 

 

 

53, 54, 57, 58

 

Item 64 (Kit) includes items 41, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52, 53,

30

0C5998

1

CLAMP, OIL TUBE

 

 

 

 

54, 56, 57, 58

31

0D4497

1

PLUG-CRANKCASE GOVERNOR

 

 

 

 

Item 65 (Kit) includes items 25, 26, 27

 

 

 

BORE

 

 

 

 

 

 

 

 

 

32

0C3971E

1

ASSEMBLY, DIPSTICK WITH

 

 

 

 

 

 

 

 

HANDLE

 

 

 

 

 

33

0D3745

1

TUBE, DIPSTICK

 

 

 

 

 

34

0C3027

3

O-RING, OIL CLR

 

 

 

 

 

35

0E9842

1

SEAL, 42 I.D. CRANKSHAFT

 

 

 

 

 

31

Page 32 Page 34
Image 33
Page 32 Page 34
Contents Owner’s Manual Installation Guide For Generator Ready Kit Introduction General Hazards Important Safety InstructionsElectrical Hazards Explosion HazardsFire Hazards Accessory BOX AssemblyUnpacking Assembling the Wheel KITHandle Assembly Battery ConnectionKnow the Generator OperationCord Sets and Connection Plugs 1 AC, 20 AMP, Duplex Receptacle2 120V AC, 20 AMP, Gfci Receptacle Provided. This receptacle can not recharge 6 Volt batteries 5 12 Volt DC, 10 AMP ReceptacleConnecting Electrical Loads HOW to USE the GeneratorDON’T Overload the Generator Grounding the GeneratorWattage Reference Guide Before Starting the GeneratorAdding Engine OIL Adding Gasoline To Start the EngineAutomatic Idle Control Stopping the EngineCold Weather OPERATION/ DE-ICER LOW OIL Pressure Shutdown SystemTo recharge 12 Volt batteries, proceed as follows Charging a BatteryProduct Specifications Maintenance ScheduleGenerator Specifications Engine SpecificationsEngine Maintenance Checking OIL Level Generator MaintenanceTo Clean the Generator General RecommendationsService AIR Cleaner Clean Spark Arrestor ScreenReplacing the Spark Plug To adjust valve clearance Adjusting Valve ClearanceLong Term Storage GeneralOther Storage Tips Fuel TankSymptom Cause Solution TroubleshootingGenerator Ready KIT Plan the Location of Your Generator Safety and to discourage tampering Your Guardian Generator Ready KIT Is NOW Installed Operation of Generator with Generator Ready KIT Transfer to Generator Power Source When Utility Power Fails Interconnection Drawing Residential Portable Generator System Wiring Diagram Drawing No E0228 Schematic Drawing No E0229-A Section Part NO. QTY Description Detail a QTY Description Part NO#.QTY Generator Drawing No D4488-D QTY. Description 47,48 Heatsink Part NO. QTY. DescriptionFrame, Handle & Wheel Kit Drawing No E0695-A Special L/WASH QTY DescriptionCalifornia Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule
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