Guardian Technologies 5209 owner manual QTY Description Part NO#.QTY

Page 35

Section 9 — Exploded Views and Parts Lists

Commercial-Industrial-Residential Portable Generator System

GT-990 & GT-760 Engine (Page 2) – Drawing No. 0E8589-J

ITEM

PART #

QTY.

DESCRIPTION

ITEM

PART NO#.QTY.

DESCRIPTION

 

 

 

 

 

 

 

 

 

66

0D6592

1

WINGNUT, AIRBOX

114

092079

4

SCREW TAPTITE M6-1.0 X 25 BP

67

0D4511

1

PRECLEANER, AIR

115

0F1338B

1

ASSY, IGN COIL W/DIODE NO ADV

68

0D9723

1

ELEMENT, AIR CLEANER

116

0C4147

1

PUMP, IMPULSE

69

0E5302

1

STUD M6-1.0 X 73

117

022264

2

WASHER LOCK M4

70

0D4183

1

ADAPTOR, SPIT BACK

118

0D6142

2

SCREW PPHM M4-0.7 X 40

71

0D6327

1

GASKET, SPITBACK

119

0D5399A

1

ELBOW, RUBBER 90 DEG.

72

0D2774B

1

BASE, AIRBOX

120

0E7585

2

SPARKPLUG, CHAMPION RC14YC

73

0D5125

1

SPRING, WINTER/SUMMER VALVE

121

0E4271

1

STARTER, DELCO REMY SD80

74

0D2930

1

VALVE, SUMMER / WINTER

122

022129

3

WASHER LOCK M8-5/16

75

0D4612A

1

SNORKEL, AIR INTAKE

123

061906

2

SCREW HHC M8-1.25 X 85 G8.8

76

0D6143

1

TUBE, HEAT RISER 50.8 I.D.

124

022145

1

WASHER, FLAT M8

77

0D2775

1

COVER, AIRBOX

125

045771

1

NUT, HEX M8-1.25 YELLOW ZINC

78

0D5014A

1

KNOB, AIRBOX 17mm

126

0D1131

1

GUARD,FAN

79

0D5014B

1

KNOB, AIRBOX 95MM

127

0F1169J

1

HOUSING, BLOWER REPOWER

80

049721

1

SCREW HHC M6-1.0 X 35

 

 

 

 

L&G

81

022097

1

WASHER LOCK M6-1/4

128

0C9763

4

NUT, GROMMET 1/4 PLUG

82

022473

1

WASHER FLAT 1/4

129

0C3034

1

NUT,HEX M24

83

0E8388

4

NUT HEX FLANGE WHIZ M6-1.0

130

0C3033

1

WASHER, M24

84

0D6021

4

STUD, METRIC

131

0C3032

1

PLATE, FAN

85

0C9093A

1

HOSE, BREATHER

132

0A5992

2

WASHER SHAKEPROOF INT M8 SS

86

0D4522

1

CONTROLLER ASSEMBLY

133

051754

2

SCREW HHC M8-1.25 X 12 G8.8

87

074908

2

SCREW HHTT M5-0.8 X 10

134

0C3031

1

FAN, NYLON

89

0E3398

1

ASSEMBLY, WIRE

135

0E4997

1

ASSY,GROUND WIRE CONNECTOR

90

0E2548

1

CARBURETOR (GT-990)

136

045756

4

SCREW TAPTITE M6-1X10 YELLOW

 

0E5077

1

CARBURETOR (GT-760)

 

 

 

 

CHROME

91

0D4026

1

GASKET, CARB TO SPACER

137

0C3725A

1

FLYWHEEL ASSEMBLY

 

 

 

(GT-990)

138

0F1170C

1

PLATE, BACKING GT990 WITH REG.

 

0D4024

1

GASKET, CARB/AIRBOX (GT-760)

 

 

 

 

CUTOUT

92

048031C

4

CLAMP HOSE BAND 1/4

139

082774

1

KEY, WOODRUFF 4 X 19D

93

030340

12"

HOSE ¼ ID

140

0C3043

2

GASKET, MANIFOLD / PORT

94

0D4023

1

GASKET, MANIFOLD TO CARB

141

0C9764

4

PLASTITE,1/4-15 X 3/4

 

 

 

(GT-990)

142

0C3026

1

COOLER, OIL

 

0D5282

1

GASKET, MANIFOLD TO CARB

143

0F6301

4

CLAMP, HOSE OETIKER 16.5mm

 

 

 

(GT-760)

144

0C9806

2

HOSE, 3/8" I.D. X 6" LONG

95

086061G

1

SLEEVING 1/2" I.D.

145

035461

2

BARBED STR 1/4NPT X 3/8

96

0D6313

1

FILTER, FUEL

146

070185B

1

OIL FILTER

97

070008

4

WASHER FLAT M8

147

0C7292

1

NIPPLE, 3/4"-16 UNF

98

070006

4

WASHER LOCK M8

148

0D3083

1

ASSEMBLY, OIL DRAIN HOSE

99

049821

4

SCREW SHC M8-1.25 X 30

149

0C3025

1

SWITCH, OIL PRESS

100

0C9911

1

MANIFOLD, INTAKE

150

0D4550

1

BRACKET, AIRBOX SUPPORT

101

051714

1

NUT HEX M3-0.5

151

0C3018

1

WRAPPER, UPPER CYLINDER 1

102

0D5411

1

ROD, SUMMER / WINTER VALVE

152

0C3019

1

WRAPPER, LOWER CYLINDER 1

103

0D5445

1

BUSHING, MINI CONTROL PANEL

153

046964

1

BRASS ST ELBOW 1/4 NPT

104

0D5416A

1

KNOB, CONTROL SUMMER /

154

0E0409

1

ASSY, ROD, GOV. STEPPER

 

 

 

WINTER

 

 

 

 

MOTOR

105

0D5398

1

CHOKE ASSEMBLY

155

0C8563

6

SCREW HHHC M6-1.0 X12

106

0E6043

2

SCREW TAPTITE M5-0.8 X 8 ZP

157

0D9784

2

NUT, LOCK HEX M3-0.5 (GT-990)

107

0D3432

1

PANEL, CONTROL FACE PLATE

 

 

0E4869

2

NUT, HEX W/TOOTH WASHER M3-

108

045756

24

SCREW TAPTITE M6-1.0X 10

 

 

 

 

0.5 (GT-760)

 

 

 

YELLOW CHROME

158

031879

1

WASHER FLAT #4 (GT-990)

109

0D4767

1

SWITCH ROCKER

 

 

0E4868

1

WASHER FLAT #4 (GT-760)

110

0D1142A

1

WRAPPER, LOWER CYLINDER 2

159

0D6098

1

SPACER, ROD (GT-760 ONLY)

111

0D1143

1

WRAPPER, UPPER CYLINDER 2

160

0D6147

7

SCREW HHFC M6-1.0 X 10mm

112

0F1177

1

ASSEMBLY, GROUND WIRE

161

0F1338A

1

ASSY, IGN COIL W/DIODE NO ADV

113

022097

4

WASHER LOCK M6-1/4

 

 

 

 

 

 

 

 

 

 

 

 

 

33

Page 34 Page 36
Image 35
Page 34 Page 36
Contents Owner’s Manual Installation Guide For Generator Ready Kit Introduction General Hazards Important Safety InstructionsFire Hazards Electrical HazardsExplosion Hazards Assembling the Wheel KIT AssemblyAccessory BOX UnpackingHandle Assembly Battery ConnectionKnow the Generator Operation2 120V AC, 20 AMP, Gfci Receptacle Cord Sets and Connection Plugs1 AC, 20 AMP, Duplex Receptacle Provided. This receptacle can not recharge 6 Volt batteries 5 12 Volt DC, 10 AMP ReceptacleGrounding the Generator HOW to USE the GeneratorConnecting Electrical Loads DON’T Overload the GeneratorAdding Engine OIL Wattage Reference GuideBefore Starting the Generator Adding Gasoline To Start the EngineLOW OIL Pressure Shutdown System Stopping the EngineAutomatic Idle Control Cold Weather OPERATION/ DE-ICERTo recharge 12 Volt batteries, proceed as follows Charging a BatteryEngine Specifications Maintenance ScheduleProduct Specifications Generator SpecificationsGeneral Recommendations Generator MaintenanceEngine Maintenance Checking OIL Level To Clean the GeneratorReplacing the Spark Plug Service AIR CleanerClean Spark Arrestor Screen To adjust valve clearance Adjusting Valve ClearanceFuel Tank GeneralLong Term Storage Other Storage TipsSymptom Cause Solution TroubleshootingGenerator Ready KIT Plan the Location of Your Generator Safety and to discourage tampering Your Guardian Generator Ready KIT Is NOW Installed Operation of Generator with Generator Ready KIT Transfer to Generator Power Source When Utility Power Fails Interconnection Drawing Residential Portable Generator System Wiring Diagram Drawing No E0228 Schematic Drawing No E0229-A Section Part NO. QTY Description Detail a QTY Description Part NO#.QTY Generator Drawing No D4488-D QTY. Description 47,48 Heatsink Part NO. QTY. DescriptionFrame, Handle & Wheel Kit Drawing No E0695-A Special L/WASH QTY DescriptionCalifornia Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule
Top Page Image Contents