Generac Power Systems 04390-1, 04456-1, 04389-1 owner manual KNOB, AIR Cleaner

Page 45

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

GT-990/760 Engine – Drawing No. 0D8674-E Part 2

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

74

0C5136A

2

KNOB, AIR CLEANER

109

0C8549

1

SNORKEL, AIR INTAKE

75

0C3024

1

COVER, AIRBOX NG/LP

110

0C3022A

1

HOUSING, BLOWER NG COOLER

76

0C3040

1

PRE-CLEANER,

111

0D1131

1

GUARD, FAN

77

0C8127

1

ELEMENT, AIR CLEANER

112

045756

27

SCREW TAPTITE M6-1X10 YELLOW

78

0D8564A

1

ASSEMBLY, MIXER/AIRBOX 990

 

 

 

 

CHROME

 

0D8564B

1

ASSEMBLY, MIXER/AIRBOX 760

113

0C9763

4

NUT, GROMMET 1/4 PLUG

79

0D2595

4

SCREW SHOULDER (8MM) M6-1.0 X 18

114

0C3036

1

HOSE, BREATHER

80

0D4417

4

WASHER,RUBBER 1/4" X 1/8" THICK

115

0C8919

1

BRACKET, STARTER

81

0C3025

1

SWITCH, OIL PRESS

116

079246

1

SCREW HHC M6-1.0 x 16 WITH LOCK-

82

0D3083

1

ASSEMBLY, OIL DRAIN HOSE

 

 

 

 

WASHER

83

0C7292

1

NIPPLE, 3/4"-16 UNF

117

0C3018

1

WRAPPER, UPPER CYLINDER 1

84

070185

1

FILTER, OIL D 69 X 64 LONG

118

0C3019

1

WRAPPER, LOWER CYLINDER 1

85

075281

1

SWITCH, THERMAL 284F

119

0D1142A

1

WRAPPER, LOWER CYLINDER 2

86

0C1085

2

SCREW PPHM M3-0.5 X 8

120

0D1143

1

WRAPPER, UPPER CYLINDER 2

87

043182

2

WASHER LOCK M3

121

066849B

2

SCREW TAPTITE M5-0.8 X 8 BP

88

035461A

2

BARBED STR 1/4NPT X 3/8 WITH VIBRA

122

0C3053

1

ASSEMBLY, GROUND WIRE

 

 

 

SEAL

123

0C3052

2

ASSEMBLY, IGNITION COIL

89

0C7649

4

CLAMP HOSE .38-.87

124

022097

4

WASHER LOCK M6-1/4

90

0C9806

2

HOSE, 3/8" I.D. X 6" LONG

125

092079

4

SCREW TAPTITE M6-1.0 X 25 BP

91

0C3026

1

COOLER, OIL

126

0C3017

1

STARTER

92

0C9764

4

PLASTITE,1/4-15 X 3/4

127

0D4529

2

SPARKPLUG

93

0C3043

2

GASKET, MANIFOLD / PORT

128

022129

2

WASHER LOCK M8-5/16

94

0C7694

1

MANIFOLD CYLINDER 2

129

061906

2

SCREW HHC M8-1.25 X 85 G8.8

95

0C7693

1

MANIFOLD CYLINDER 1

130

082774

1

KEY, WOODRFF 4 X 19D

96

0C3041

2

SLEEVE, RUBBER

131

052859

1

NUT HEX LOCK M10-1.50

97

070008

4

WASHER FLAT M8 SS

132

0C8468

1

SPRING, ANTI-LASH

98

070006

4

WASHER LOCK M8 SSTL

133

0C3048

1

ROD, GOVERNOR CONTROL

99

040976

4

SCREW SHC M8-1.25 X 20 G12.9

134

0D3754

1

ASSEMBLY, GOVERNOR LEVER

100

0C3016A

1

PLATE, BACKING GT990 WITH OIL COOL

135

0D3742

1

SPRING, GOVERNOR

101

085011

1

INSULATOR ASSEMBLY IGNITION

136

0C8482

1

ASSEMBLY, GOVERNOR ADJUSTER

102

0C3725B

1

FLYWHEEL ASSEMBLY

137

0D2576

1

SCREW SHC M10-1.5 X 70 G10.9

103

0C3031

1

FAN, NYLON

138

0D3743

1

SPRING, GOVERNOR IDLE

104

0C3032

1

PLATE, FAN

139

0D3705

1

ASSEMBLY, GOVERNOR ADJUSTER

105

0A5992

2

WASHER SHAKEPROOF INT M8 SS

 

 

 

 

BRACKET

106

051754

2

SCREW HHC M8-1.25 X 12 G8.8

140

0C2993

1

SEAL, GOVERNOR SHAFT

107

0C3033

1

WASHER, 25mm I.D.

141

0E1552

4

SCREW FHHC M6-1.0 X12 W/M5 HEX

108

0C3034

1

NUT,HEX M24

 

 

 

 

 

Generac® Power Systems, Inc. 43

Image 45
Contents Installation Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED 7 kW, Single Cylinder GH-410 Engine Your GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption 1 7 KW, 410CC EngineLocation Transfer SwitchGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units 2 12 KW and 15 KW Units Voltage Regulator AdjustmentAutomatic Transfer Operation BREAK-IN Procedure‹ 3.2.3 Manual Position ‹ 3.2.1 Auto PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.5.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature SwitchChecking the Engine OIL Level Approximate Crank Cycle Times‹ 3.7.4 Overspeed Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

04389-1, 04456-1, 04390-1 specifications

Generac Power Systems is synonymous with reliable and innovative power solutions for both residential and commercial applications. Among its diverse product lineup, the Generac 04390-1, 04456-1, and 04389-1 stand out due to their robust features, advanced technologies, and user-focused characteristics.

The Generac 04390-1 is a portable generator designed for versatility and efficiency. It is equipped with a powerful OHV engine that enables it to deliver up to 3500 running watts and 4375 starting watts, making it suitable for various applications, such as home backup during outages or powering tools on job sites. The generator features a built-in PowerRUSH technology, which provides a 40% more starting capacity than traditional models, allowing it to handle more demanding appliances and tools simultaneously. Additionally, its lightweight and compact design enhance portability, complemented by a sturdy handle and flat-free wheels.

Moving on to the Generac 04456-1, this model offers a greater output with 7500 running watts and 9400 starting watts. Ideal for larger homes or work environments, it is powered by a heavy-duty, 420cc engine and designed for optimal performance. The unit incorporates an electric start feature for easy operation and includes a low-oil shutdown system that protects the engine from damage, providing peace of mind to users. The reinforced roll-cage design ensures durability, while its quiet operation keeps noise levels to a minimum, making it suitable for more noise-sensitive environments.

Lastly, the Generac 04389-1 generator is particularly characterized by its dual-fuel capability, allowing users to run it on either gasoline or propane. This flexibility ensures seamless operation in various situations, with 5500 running watts on gasoline and 4950 running watts on propane. The model’s advanced engineering includes an easy-to-read fuel gauge, ensuring that users can monitor fuel levels without hassle. This generator is also equipped with a heavy-duty, full-wrap steel frame for resistance against impacts and wear, making it perfect for outdoor use.

Collectively, the Generac 04390-1, 04456-1, and 04389-1 models embody a commitment to quality and innovation. With their powerful engines, enhanced technologies, and user-friendly features, these generators provide peace of mind through reliable power solutions, catering to a multitude of needs for both residential and commercial users alike. Whether for emergency backup or regular use, Generac’s offerings ensure that power is always on hand when it’s needed the most.