Generac Power Systems 04389-1, 04390-1, 04456-1 owner manual ADAPTOR, Engine

Page 47

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

7 kW Generator – Drawing No. 0D3504-C

 

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

 

 

 

 

 

1

0C6934

1

ADAPTOR, ENGINE

 

 

 

2

0C9935H

1

STATOR

 

 

 

3

0C9934H

1

ROTOR

 

 

 

4

0C6043A

1

CARRIER, REAR BEARING

 

 

 

5

0C8096

1

FAN, 8" CURVED BLADE

 

 

 

6

0C9593

1

MUFFLER

 

 

 

7

0D3220

1

TAIL PIPE, MUFFLER

 

 

 

8

0C8860

1

PANEL, MUFFLER BASE

 

 

 

9

031971

1

BEARING #6205-2RS-C3

 

 

 

10

0C3168

3

5/16 SPECIAL L/WASH

 

 

 

11

056147

1

BOLT ROTOR HHCS 5/16"-24 X 13-1/2" G5

 

 

 

12

0D1847

4

BOLT STATOR HHCS M8-1.25 x 305mm

 

 

 

13

0C7038C

1

BRACKET, ALTERNATOR MOUNTING

 

 

 

14

0D1647

1

DUCT, ALTERNATOR AIR

 

 

 

15

0D2558

1

GASKET, ALTERNATOR AIR DUCT

 

 

 

16

0C7038B

1

BRACKET, ENGINE MOUNTING

 

 

 

17

0C7758

4

RUBBER MOUNT

 

 

 

18

0388050AE0

1

CABLE, #6 40" BLACK BATTERY

 

 

 

19

0C2417A

1

EARTH STRAP 3/8X 3/8

 

 

 

20

082121C

1

CLIP-J VINYL COAT .625 ID

 

 

 

21

066386

1

ASSEMBLY BRUSH HOLDER

 

 

 

22

029451

1.8 FT

TAPE ELEC UL FOAM 1/8 X 1/2

 

 

 

23

049451

1

WASHER FLAT .406ID X 1.62OD

 

 

 

24

022237

4

WASHER LOCK 3/8

 

 

 

25

022511

4

BOLT HHC 3/8-16 X 1-1/4 G5

 

 

 

26

022131

4

WASHER FLAT 3/8 ZINC

 

 

 

27

039287

4

SCREW HHC M8-1.25 X 45 G8.8

 

 

 

28

022145

14

WASHER FLAT 5/16 ZINC

 

 

 

29

049820

4

NUT LOCK HEX M8-1.25 NYL INSRT

 

 

 

30

090388

3

SCREW TAP M6-1.0X12 BP

 

 

 

31

022129

13

WASHER LOCK M8-5/16

 

 

 

32

022259

8

NUT HEX 5/16-18 STEEL

 

 

 

33

059637

2

SCREW TAPTITE 3/8-16X 3/4" BP

 

 

 

34

048031K

3

BAND, HOSE CLAMP 35.05 DIA.

 

 

 

35

0C9592

1

BELLOWS

 

 

 

36

057822

2

CLAMP HOSE #8 .53 - 1.00

 

 

 

37

040976

2

SCREW SHC M8-1.25 X 20 G12.9

 

 

 

38

0C2824

1

SCREW TAPR #10-32 X 9/16

 

 

 

39

025145

1

U-BOLT 5/16"-18 X 1.25" W/ SADDLE

 

 

 

40

090239

1

GASKET, EXHAUST

 

 

 

41

0C6989

1

STINGER, ENGINE AIR IN

 

 

 

42

0D1214

1

BASE, AIR CLEANER

 

 

 

43

0C8127

1

ELEMENT, AIR CLEANER

 

 

 

44

0C3024

1

COVER, AIR CLEANER NG/LP

 

 

 

45

0D2273

1

TUBE, 1.25"O.D. x 20Ga. x 12.125" LONG

 

 

 

46

055934N

1

CLAMP VINYL 1.31 X .281 Z

 

 

 

47

074994

1.25 FT

HOSE 1\2ID PETROLEUM

 

 

 

48

0C5136A

2

KNOB, AIR CLEANER

 

 

 

49

074906

4

SCREW TAPTITE M6-1 X 20 BP

 

 

 

50

022473

4

WASHER FLAT 1/4 ZINC

 

 

 

51

0D4662

6

SCREW HHTT M8-1.2 X 20 BP

 

 

 

52

0C8290

1

GASKET, PANEL

 

 

 

53

066849

2

SCREW HHTT M5-0.8 X 16

 

 

 

Generac® Power Systems, Inc. 45

Image 47
Contents Installation Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems 7 kW, Single Cylinder GH-410 Engine Your Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator 1 7 KW, 410CC Engine Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under Load1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units Voltage Regulator Adjustment‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.3 Manual PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.4 Overspeed Checking the Engine OIL LevelApproximate Crank Cycle Times ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR Customer Connections Neutral Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center Kit Contains BUSHING, Governor Lower 138 122 KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

04389-1, 04456-1, 04390-1 specifications

Generac Power Systems is synonymous with reliable and innovative power solutions for both residential and commercial applications. Among its diverse product lineup, the Generac 04390-1, 04456-1, and 04389-1 stand out due to their robust features, advanced technologies, and user-focused characteristics.

The Generac 04390-1 is a portable generator designed for versatility and efficiency. It is equipped with a powerful OHV engine that enables it to deliver up to 3500 running watts and 4375 starting watts, making it suitable for various applications, such as home backup during outages or powering tools on job sites. The generator features a built-in PowerRUSH technology, which provides a 40% more starting capacity than traditional models, allowing it to handle more demanding appliances and tools simultaneously. Additionally, its lightweight and compact design enhance portability, complemented by a sturdy handle and flat-free wheels.

Moving on to the Generac 04456-1, this model offers a greater output with 7500 running watts and 9400 starting watts. Ideal for larger homes or work environments, it is powered by a heavy-duty, 420cc engine and designed for optimal performance. The unit incorporates an electric start feature for easy operation and includes a low-oil shutdown system that protects the engine from damage, providing peace of mind to users. The reinforced roll-cage design ensures durability, while its quiet operation keeps noise levels to a minimum, making it suitable for more noise-sensitive environments.

Lastly, the Generac 04389-1 generator is particularly characterized by its dual-fuel capability, allowing users to run it on either gasoline or propane. This flexibility ensures seamless operation in various situations, with 5500 running watts on gasoline and 4950 running watts on propane. The model’s advanced engineering includes an easy-to-read fuel gauge, ensuring that users can monitor fuel levels without hassle. This generator is also equipped with a heavy-duty, full-wrap steel frame for resistance against impacts and wear, making it perfect for outdoor use.

Collectively, the Generac 04390-1, 04456-1, and 04389-1 models embody a commitment to quality and innovation. With their powerful engines, enhanced technologies, and user-friendly features, these generators provide peace of mind through reliable power solutions, catering to a multitude of needs for both residential and commercial users alike. Whether for emergency backup or regular use, Generac’s offerings ensure that power is always on hand when it’s needed the most.