Generac Power Systems 005324-1, 005325-1 owner manual Miscellaneous Maintenance

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Standby Generator Sets

Maintenance

MISCELLANEOUS MAINTENANCE

‹CLEANING THE GENERATOR

Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- erator windings have an adverse effect on insulation resistance.

Periodically clean generator exterior surfaces. A soft brush may be used to loosen caked on dirt. Use a vacuum system or dry, low pressure air to remove any accumulations of dirt. The generator is housed inside an all-weather enclosure, clean the enclosure with a soft, damp cloth or sponge and water.

Once each year have the generator cleaned and inspected by a Service Dealer. That dealer will use dry, low pressure air to clean internal windings. Parts inside the control console should be cleaned and inspected at this time as well.

Finally, have the insulation resistance of stator and rotor windings checked. If insulation resistances are excessively low, the generator may require drying.

‹BATTERY

All lead-acid storage batteries discharge when not in use. Refer to specific instructions and warnings that accompany the battery. If such information is not available, observe the following precautions when handling a battery:

•DO NOT use jumper cables and a booster battery to crank or start the generator engine.

•DO NOT recharge a weak battery while it is installed in the generator. Remove battery from generator and recharge in a well-ventilated area, away from fuel vapors, sparks, heat or flames.

•Battery electrolyte fluid is an extremely caustic sulfuric solution that can cause severe burns. DO NOT permit fluid to contact eyes, skin, clothing, painted surfaces, wiring insulation, etc. If any bat- tery fluid is spilled, flush the affected area with clear water immediately.

•Always wear safety glasses, rubber apron and gloves when handling a battery.

•Batteries give off explosive hydrogen gas while charging. The gas can form an explosive mixture around the battery for several hours after charging. Any spark, heat or flames can ignite the gas and cause an explosion which can shatter the battery, causing blindness or other serious injury.

‹BATTERY MAINTENANCE

The battery should be inspected per the Scheduled Maintenance section. The following procedure should be followed for inspection:

1.Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary.

2.Check the battery fluid level of unsealed batteries and, if necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP WATER IN BATTERIES.

3.Have the state of charge and condition checked. This should be done with an automotive-type bat- tery hydrometer.

DANGER

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charg- ing. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shat- ter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smok- ing, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely corro- sive sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If fluid is spilled, flush the affected area immediately with clear water.

Do not use any jumper cables or booster battery to crank and start the generator engine. If the battery has completely discharged, remove it from the generator for recharging.

Be sure the AUTO/OFF/MANUAL switch is set to the OFF position, before connecting the battery cables. If the switch is set to AUTO or MANUAL, the generator can crank and start as soon as the battery cables are connected.

Be sure the 120VAC power supply to the battery is turned OFF, or sparking may occur at the bat- tery posts as the cables are attached and cause an explosion.

‹BATTERY REPLACEMENT

NOTE:

Unit DOES NOT include battery.

When supplying or replacing the battery, the recom- mended number and type of battery is listed in the Specifications Section.

NOTE:

The BCI number should be located directly on the battery.

‹REPAIR PARTS

The latter portion of this manual consists of exploded views, parts lists and electrical data pertaining to this generator set. The parts lists consist of (a) an item number, (b) a part number, (c) the quantity required, and (d) a description of the part. The item number corresponds to an identical number on the exploded view drawing.

06/07 D .Rev Maint011

10-4

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Contents 25kW Models 005324-1 Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Authorized Service Dealer Location‹ Data Label Identification RecordEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices ‹ LP Fuel System Fuel System‹ Fuel Requirements ‹ Natural GAS Fuel SystemSpecifications ‹ Cold Weather KIT ‹ Reconfiguring the Fuel SystemGenerator AC Lead Connections Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator ‹ 3-PHASE AlternatorsPreparation Before START-UP InstallationInitial Inspection for QT Genset Startup ‹ Preparation for START-UP START-UP Checklist‹ START-UP Inspection ‹ Retransfer and Shutdown Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Engine START-UP and TransferCooling System Maintenance Performed by Service FacilitiesChecking Fluid Levels ‹ Inspect Cooling System ‹ Battery Fluid‹ Check Battery ‹ Exercise System‹ Changing Engine OIL ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Spark Plugs Miscellaneous Maintenance Service Maintenance Interval Information Service ScheduleLevel Maintenance Level Problem Cause Correction Troubleshooting GuideStandby Generator Sets Standby Generator Sets Standby Generator Sets Standby Generator Sets Page Breaker Tray BACK/BOTTOM Page Assy RTR 20KW 2PH for Units Built Before February Page Components Included in 0G3365E Page Support Radiator LH Side Page Battery Tray C1 CPL Page Mounting Base 1.6L Page ASM Motor Stepper Page Engine Generac 1.6L NG Page Elbow 90D 3/4 NPT Page Roof C1 CPL Page Muffler C1 Page Page Page Page Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty

005324-1, 005325-1 specifications

Generac Power Systems has long been a leader in backup power solutions, and their Generac Power Systems 005324-1 and 005325-1 models epitomize the brand's commitment to reliability and innovation. These advanced systems are engineered to provide seamless power during outages, ensuring that homes and businesses remain operational even during prolonged power disruptions.

The Generac 005324-1 model is designed for maximum efficiency and performance, boasting a robust 22 kW output, which can power essential appliances, HVAC systems, and more. Its tri-fuel capability allows it to run on natural gas, propane, or gasoline, offering flexibility and convenience depending on the availability and user preferences. This versatility is a significant advantage, as it ensures that users can maintain their power supply regardless of fuel availability during emergencies.

On the other hand, the Generac 005325-1 model is slightly more powerful, delivering 24 kW of output. This model is particularly suited for larger homes or facilities that require additional capacity to support multiple high-demand appliances. Similar to the 005324-1, the 005325-1 features the same tri-fuel capability, allowing users to choose their preferred fuel source.

Both models are outfitted with Generac’s innovative G-Force engine, designed for high performance and long-lasting durability. This engine is engineered specifically for generator use, ensuring that it provides reliable power without the wear and tear associated with typical automotive engines. The G-Force engine is backed by a comprehensive 5-year limited warranty, demonstrating Generac’s commitment to product quality and customer assurance.

In addition to their robust performance, both generator models come equipped with Smart Management Modules, which optimize power usage by allowing homeowners to manage their energy consumption more effectively. This feature prevents overloading the generator, ensuring an uninterrupted power supply even when multiple devices are in use.

Furthermore, the intuitive mobile app allows users to monitor their generator’s performance, receive real-time alerts, and schedule maintenance, enhancing user convenience. Generac has also integrated a quiet operation feature, making these models some of the quieter alternatives in the market, which is particularly important for residential areas.

In summary, the Generac Power Systems 005324-1 and 005325-1 models are powerful, versatile, and reliable generators, perfect for anyone in need of consistent backup power during outages. Their unique features, advanced technologies, and user-friendly characteristics make them a smart investment for long-term peace of mind.
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