Generac Power Systems 5410, 5412, 5411, 5413, 5415, 5414 manual Screw Plastite HI-LOW #10X3/8

Page 71

Section 9 Exploded Views

ITEM

QTY.

DESCRIPTION

 

 

 

1

1

SCREW HHC M6-1.0 X 25 G8.8

 

 

 

2

2

SCREW PLASTITE HI-LOW #10X3/8

 

 

 

3

1

BUSHING SNAP SB-1093-937

 

 

 

4

1

WIRE HARNESS C/PNL FRAME

 

 

 

5

1

NUT HEX M6 X 1.0 G8 YEL CHR

 

 

 

6

2

WASHER FLAT 1/4-M6 ZINC

 

 

 

7

1

WASHER LOCK SPECIAL 1/4"

 

 

 

8

1

FUEL PUMP MOUNTING BRACKET

 

 

 

9

28.75”

HOSE,1/4" SAE30R7

 

 

 

10

1

CLAMP,HOSE OETIKR STEPLSS 14.5

 

 

 

11

1

BARBED STR 1/8NPT X 1/4

 

 

 

12

5

NUT FLANGE M6-1.0 NYLOK

 

 

 

13

1

FUEL PUMP

 

 

 

14

1

ELBOW 90D STREET 1/8 BRASS

 

 

 

15

1

FILTER FUEL 1/8P-1/4H

 

 

 

16

1

SCREW HHC 1/4-20 X 2-1/4” G5

 

 

 

17

2

WASHER LOCK M6-1/4

 

 

 

18

1

AC HARNESS 530RV

 

 

 

19

1

GROMMET, DOUBLE SLIT

 

 

 

20

3

NUT HEX JAM 3/8-16 BRASS

 

 

 

21

2

WASHER LOCK 3/8

 

 

 

22

1

WASHER LOCK SPECIAL 3/8

 

 

 

23

1

STUD 3/8-16 X 2-1/4 BRASS

 

 

 

24

2

NUT HEX 5/16-18 STEEL

 

 

 

25

2

WASHER LOCK M8-5/16

 

 

 

26

1

WASHER FLAT 5/16-M8 ZINC

 

 

 

27

1

STUD, 1/4-20 TO 5/16-18

 

 

 

28

1

NEUTRAL CONNECTOR UL

 

 

 

29

2

SCREW PPHTF #8-18 X 1/2 AB

 

 

 

30

1

CONTROL PANEL COVER

 

 

 

31

1

C/PNL FACE

 

 

 

ITEM

QTY.

DESCRIPTION

 

 

 

32

4

SCREW PPHM #6-32 X 1/4 SEMS

 

 

 

33

1

FUSE 7.5AXBK/AGC7.5NX

 

 

 

34

1

HOLDER FUSE

 

 

 

35

1

SWITCH RKRSPDT(ON)OFF(ON)ILLUM

 

 

 

36

4

NUT HEX LOCK M5-0.8 NYINS ZINC

 

 

 

37

1

ASSY PCB VREG AIR COOLED 2006

 

 

 

38

1

ASSY PCB RV CONTROLLER

 

 

 

39

1

C/PNL FRAME RV

 

 

 

40

2

SCREW PPHM M4-0.7 X 16

 

 

 

41

2

SCREW PPHM M3-0.5 X 12

 

 

 

42

1

RELAY 12V 25A SPST

 

 

 

43

2

WASHER FLAT #4 ZINC

 

 

 

44

2

NUT HEX LOCK M3-0.5 NY INS

 

 

 

45

4

SCREW HHC M5-0.8 X 30 G8.8

 

 

 

46

4

SCREW HHTT M5-0.8 X 10 BP

 

 

 

47

1

BLOCK 1 POSITION, 4 TAB

 

 

 

48

2

NUT HEX LOCK M4-0.7 NY INS

 

 

 

49

1

CIRCT BRK 20X1 MAG 10-32 CARL (4500W)

 

 

 

 

 

CIRCT BRK 20X1 MAG 10-32 CARL (5500W)

 

 

 

 

 

CIRCT BRK 30X1 MAG 10-32 CARL (6500W)

 

 

 

50

1

CIRCT BRK 20X1 MAG 10-32 CARL (4500W)

 

 

 

 

 

CIRCT BRK 30X1 MAG 10-32 CARL (5500W)

 

 

 

 

 

CIRCT BRK 30X1 MAG 10-32 CARL (6500W)

 

 

 

51

1

EARTH STRAP

 

 

 

52

1

NYLON SPACER .26 X 1.00 X 1.73

 

 

 

53

1

B U L K H E A D A D A P T E R F I T T I N G

 

 

(5410-1/5412-1/5414-1 ONLY)

 

 

 

54

1

B A R B E D 9 0 E L B O W ¼ X ¼ N P T

 

 

(5410-1/5412-1/5414-1 ONLY)

 

 

 

55

1

P L U G S T D. P I P E ¼ C O U N T E R S I N K

 

 

(5410-1/5412-1/5414-1 ONLY)

 

 

 

*HARNESS NOT SHOWN

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Contents Diagnostic Repair Manual Safety Table of Contents Section Electrical Data 78-79 Electromagnetic Induction MagnetismElectromagnetic Fields More Sophisticated AC Generator Simple AC GeneratorGenerator Operating Diagram Generator AC Connection System Field BoostConnection for 120 Volts Only Stator Assembly Rotor AssemblyExcitation Circuit Components Brush HolderDescription Crankcase BreatherControl Panel Components Control Panel Component IdentificationDrying the Generator Cleaning the GeneratorEffects of Dirt and Moisture Insulation Resistance TestersStator Insulation Resistance Megohmmeter Testing Rotor InsulationTesting Stator Insulation Testing Rotor InsulationMeasuring DC Voltage MetersVOM Measuring AC VoltageMeasuring Resistance Measuring CurrentOhm’s Law Electrical UnitsOperational Analysis IntroductionCircuit Condition Cranking Circuit Condition Running Circuit Condition Shutdown Printed Circuit Board BatteryRecommended Battery Battery CablesAmp Fuse Start-Stop SwitchStarter Contactor Relay Starter Motor Start-Stop SwitchProblem 1 Voltage & Frequency Are Both High or Low If Problem Involves AC OutputTest Troubleshooting Flowcharts Proble 5 Priming Function Does Not Work Gasoline Models Problem 6 Engine Will Not Crank Test 26 Check Test 20 Check Check Fuel Wire 14 Power Good Troubleshooting Flowcharts Problem 8 Engine Starts Hard and Runs Rough Gasoline Units Problem 8 Engine Starts Hard and Runs Rough LP Units LOW OIL Pressure Flashes on SW1 LED YES Problem 10 7.5A F1 Fuse BlowingDiscussion ProcedureTest 1 Check No-Load Voltage Frequency Test 2 Check Stepper Motor ControlTest 4 Fixed Excitation Test/Rotor Amp Draw Six Pin J2 Connector Wire ColorsFixed Excitation Test, Step B Test 6 Test Stator DPE Winding Test 5 Check Field BoostStator Excitation Winding Test 7 Check Sensing Leads / Power WindingsTest 8 Check Brush Leads Stator Power Winding LeadsTest 9 Check Brushes & Slip Rings Test 10 Check Rotor AssemblyTest 13 Check Load Watts Amperage SchematicTest 11 Check Main Circuit Breaker Test 12 Check Load Voltage FrequencyTest 15 Check Fuel Pump Test 14 Try Cranking the EngineTest 16 Check 7.5 Amp Fuse Test 17 Check Battery & CablesTest 18 Check Power Supply to Printed Circuit Board Test 20 Check Start-Stop Switch Test 19 Check Continuity of WireTest 22 Check Starter Contactor Relay Test 21 Check Power Supply to WireTest 24 Check Starter Motor Test 23 Check Starter ContactorTools for Starter Performance Test Checking the PinionPinion Minimum rpm 4500 Maximum Amps To Carburetor GAS Test 25 Check Fuel Supply29. Fuel Regulator Test 26 Check Wire 14 Power SupplyTest 28 Check Fuel Solenoid Gasoline Models Test 27 Check WireTools RequiredTwo Ignition Testers Generac P/N 0C5969 Test 29 Check Ignition SparkTest 30 Check Spark Plugs Test 31 Check and Adjust Ignition Magnetos37. Setting Ignition Magneto Armature Air Gap Flywheel KEY Test 32 Check Valve AdjustmentChecking Flywheel Magnet Test 34 Check Choke Solenoid Test 33 Check CarburetionSolenoid Panel To ControlTest 36 Check Oil Pressure Switch Test 38 Test Oil Temperature Switch Test 37 Check Wire 86 for ContinuityTest 40 Test Choke Heater Test 39 Check Wire 85 for ContinuityTest 41 Check LPG Fuel Solenoid Section Exploded Views QTY Description Enclosure Drawing No G3881-C Enclosure Door Views Screw Plastite HI-LOW #10X3/8 Engine Accessories Drawing No G7718-B QTY Description 48,49 Square Head Plug Rotor & Stator Drawing No G3953-b NUT TOP Lock FL M8-1.25 Charts Nominal Resistances of Generator Windings at 68f Generator SpecificationsElectrical Data Electrical Data OG7515 REV. a

5410, 5414, 5415, 5413, 5411 specifications

Generac Power Systems has established itself as a leading manufacturer of backup power solutions, particularly known for its range of generators designed for both residential and commercial use. Among their noteworthy products are the Generac models 5412, 5411, 5413, 5415, and 5414. Each of these generators showcases innovative technologies and features that enhance reliability, efficiency, and ease of use.

The Generac 5412 is a versatile model equipped with a robust 10 kW output, making it suitable for powering essential home appliances during outages. It operates using a 1.0 L engine that runs on natural gas or propane, providing flexibility in fuel options. The Quiet-Test feature is a notable characteristic, as it allows for a self-test at a reduced volume, minimizing noise disruptions during routine checks.

Moving to the Generac 5411, this generator offers a higher output capacity of 13 kW. It integrates advanced load management technology, which ensures that power is allocated efficiently among connected devices. This model also features a Mobile Link remote monitoring system, enabling users to check generator status and performance from anywhere via a smartphone app.

The Generac 5413 is tailored for larger residential needs, delivering an impressive 16 kW output. It boasts a durable all-weather aluminum enclosure designed for longevity against the elements. The 5413's integrated wifi connectivity allows for real-time monitoring and alerts, ensuring that homeowners are always informed of their generator's operating status.

For those seeking a balance of power and efficiency, the Generac 5415 offers 20 kW of output while maintaining a compact design. This model is enriched with the patented G-Flex technology, allowing it to adjust engine speed based on the load requirements, thereby conserving fuel and reducing noise levels. Additionally, the 5415 comes with an intuitive user interface for effortless operation and programming.

Finally, the Generac 5414 rounds out the lineup with its strong 24 kW capability. This model is particularly known for its Smart Management modules, which facilitate the safe and efficient distribution of power. Its intuitive design also includes a user-friendly control panel for straightforward operation, ensuring that homeowners, regardless of technical expertise, can utilize the system effectively.

In summary, Generac Power Systems’ 5412, 5411, 5413, 5415, and 5414 generators exemplify advanced power technology, tailored for reliability and user convenience. Whether for essential home functions or more extensive power needs, these models provide effective solutions to ensure that homes remain powered during outages.
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