Generac Power Systems 5411, 5412, 5413, 5415, 5414, 5410 manual QTY Description

Page 73

Section 9 Exploded Views

ITEM

QTY.

DESCRIPTION

 

 

 

1

1

FRAME

 

 

 

3

1

ENGINE WRAPPER, STARTER SIDE

 

 

 

4

8

SCREW HHFC M8-1.25 X 14

 

 

 

5

1

SNAP BUSHING

 

 

 

6

14

SCREW CRIMPTITE 10-24 X 1/2

 

 

 

7

1

SHIELD WRAPPER, CYLINDER #1

 

 

 

8

13

SCREW HHFC M6-1.0 X 12 G8.8

 

 

 

9

1

ENGINE WRAPPER, BACK

 

 

 

10

1

BACKPLATE

 

 

 

11

1

ASSY, FLYWHEEL & RING GEAR 29D

 

 

 

12

1

ASSY, GROUND WIRE CONNECTOR

 

 

 

13

1

WASHER,BELV-20 X 2.2

 

 

 

14

1

NUT HEX M20-1.5 G8

 

 

 

15

1

BLOWER HOUSING

 

 

 

16

1

SHIELD WRAPPER, CYLINDER #2

 

 

 

17

1

KEY, WOODRUFF 4 X 19D

 

 

 

18

1

BREATHER HOSE

 

 

 

19

3

WASHER FLAT 3/8 – M10 ZINC

 

 

 

20

1

IGNITION COIL CYLINDER #1

 

 

 

21

1

IGNITION COIL CYLINDER #2

 

 

 

22

4

SCREW HHFC M6-1.0 X 25 SEMS

 

 

 

23

2

GASKET, INTAKE

 

 

 

24

1

INTAKE MANIFOLD

 

 

 

25

4

SCREW SHC M8-1.25 X 20 G12.9

 

 

 

26

1

GASKET, MANIFOLD TO CARB/MIXER

 

 

 

27

1

CARBURETOR

 

 

 

28

1

ROD, CHOKE CONTROL

 

 

 

29

1

ASSY GOVERNOR ROD

 

 

 

30

1

GASKET, AIRBOX/CARB

 

 

 

31

1

CLAMP, HOSE OETIKER STEPLESS 14.5

 

 

 

32

1

WRAPPER, ENGINE OIL ADAPTOR

 

 

 

33

1

SNORKEL, AIR BOX

 

 

 

34

1

AIRBOX BASE

 

 

 

35

1

AIR FILTER

 

 

 

36

1

AIRBOX SEAL

 

 

 

37

1

AIRBOX QUARTER KNOB

 

 

 

38

1

AIRBOX COVER

 

 

 

40

1

OIL DRAIN LINE

 

 

 

41

4

SCREW HHTT M6-1.0 X 10 YELLOW CHROME

 

 

 

42

1

CLAMP, VINYL 9.5 O.D.

 

 

 

43

2

3/4 NPT TO 3/8 O.D. FLARE

 

 

 

44

1

ASSY, CAP AND DIPSTICK

 

 

 

45

1

OIL DRAIN/DIPSTICK TUBE

 

 

 

46

1

90 DEGREE ELBOW 3/8 NPT X 3/8 BARBED

 

 

 

47

2

HOSE OETIKER CLAMP

 

 

 

48

8”

HOSE, 3/8” I.D.

 

 

 

ITEM

QTY.

DESCRIPTION

 

 

 

49

1

ASSY, OIL DRAIN FITTING

 

 

 

50

1

OIL FILTER SUPPORT

 

 

 

51

2

SCREW SWAGE 1/4-20 X 1

 

 

 

52

1

OIL FILTER

 

 

 

53

1

OIL PRESSURE SWITCH 5 PSI

 

 

 

54

1

SWITCH, THERMAL 270F

 

 

 

55

2

WASHER, LOCK M3

 

 

 

56

2

SCREW PPHM M3-0.5 X 8

 

 

 

58

1

BRACKET, OIL CHECK TUBE

 

 

 

59

1

SCREW SWAGE 1/4-20 X 1/2

 

 

 

60

1

WRAPPER ENGINE VALLEY

 

 

 

61

1

WRAPPER UPPER VALLEY

 

 

 

62

1

WRAPPER INNER CYLINDER #2

 

 

 

63

1

WRAPPER INNER CYLINDER #1

 

 

 

64

2

SPARKPLUG

 

 

 

65

1

OIL LINE OUT

 

 

 

66

1

OIL LINE IN

 

 

 

67

2

SCREW PPHM #4-40 X 1/4

 

 

 

68

1

ASSEMBLY, BI-METAL/HEATER

 

 

 

69

1

CHOKE SOLENOID

 

 

 

70

1

CONTROLLER ASSEMBLY

 

 

 

71

2

SCREW HHC M6-1.0 X 10 G8.8

 

 

 

72

6

WASHER LOCK M6-1/4

 

 

 

73

1

BALL STUD, 10 MM

 

 

 

74

1

NUT HEX LOCK M3-0.5

 

 

 

75

1

BRACKET, CONTROLLER SUPPORT

 

 

 

76

2

SCREW HHC M6-1.0 X 12 G8.8

 

 

 

77

1

ASSY, GROUNDING WIRE W/O DIODES

 

 

 

78

1

COTTER PIN

 

 

 

80

1

BOOT, BATT. CABLE

 

 

 

81

1

WIRE ASSY. BATT. POS.

 

 

 

83

2

WASHER, FLAT 1/4-M6

 

 

 

84

2

SCREW HHC M8-1.25 X 85

 

 

 

85

2

NUT M6-1.0

 

 

 

86

2

SCREW CRIMPTITE 10-24 X 3/8

 

 

 

87

1

START MOTOR

 

 

 

88

2

WASHER, LOCK M8-5/16

 

 

 

89

1

WASHER, LOCK SPECIAL 3/8

 

 

 

90

4

SCREW HHC 3/8-16 X 1-3/4

 

 

 

91

1

CLAMP VINYL .75 X .343

 

 

 

92

1

INSULATOR

 

 

 

93

1

GASKET, MANIFOLD TO CARB/MIXER

 

 

 

94

2

BOLT,CARB MOUNT M6-1.0 X 95

 

 

 

95

2

STUD M6-1.0 X 100

 

 

 

96

3

WASHER LOCK M10

 

 

 

97

1

HOSE, EVAP. PORT

 

 

 

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Contents Diagnostic Repair Manual Safety Table of Contents Section Electrical Data 78-79 Electromagnetic Fields MagnetismElectromagnetic Induction More Sophisticated AC Generator Simple AC GeneratorGenerator Operating Diagram Generator AC Connection System Field BoostConnection for 120 Volts Only Stator Assembly Rotor AssemblyExcitation Circuit Components Brush HolderDescription Crankcase BreatherControl Panel Components Control Panel Component IdentificationEffects of Dirt and Moisture Cleaning the GeneratorInsulation Resistance Testers Drying the GeneratorStator Insulation Resistance Testing Stator Insulation Testing Rotor InsulationTesting Rotor Insulation MegohmmeterVOM MetersMeasuring AC Voltage Measuring DC VoltageMeasuring Resistance Measuring CurrentOhm’s Law Electrical UnitsOperational Analysis IntroductionCircuit Condition Cranking Circuit Condition Running Circuit Condition Shutdown Recommended Battery BatteryBattery Cables Printed Circuit BoardAmp Fuse Start-Stop SwitchStarter Contactor Relay Starter Motor Start-Stop SwitchProblem 1 Voltage & Frequency Are Both High or Low If Problem Involves AC OutputTest Troubleshooting Flowcharts Proble 5 Priming Function Does Not Work Gasoline Models Problem 6 Engine Will Not Crank Test 26 Check Test 20 Check Check Fuel Wire 14 Power Good Troubleshooting Flowcharts Problem 8 Engine Starts Hard and Runs Rough Gasoline Units Problem 8 Engine Starts Hard and Runs Rough LP Units LOW OIL Pressure Flashes on SW1 LED YES Problem 10 7.5A F1 Fuse BlowingTest 1 Check No-Load Voltage Frequency ProcedureTest 2 Check Stepper Motor Control DiscussionTest 4 Fixed Excitation Test/Rotor Amp Draw Six Pin J2 Connector Wire ColorsFixed Excitation Test, Step B Test 6 Test Stator DPE Winding Test 5 Check Field BoostStator Excitation Winding Test 7 Check Sensing Leads / Power WindingsTest 8 Check Brush Leads Stator Power Winding LeadsTest 9 Check Brushes & Slip Rings Test 10 Check Rotor AssemblyTest 11 Check Main Circuit Breaker SchematicTest 12 Check Load Voltage Frequency Test 13 Check Load Watts AmperageTest 15 Check Fuel Pump Test 14 Try Cranking the EngineTest 18 Check Power Supply to Printed Circuit Board Test 17 Check Battery & CablesTest 16 Check 7.5 Amp Fuse Test 20 Check Start-Stop Switch Test 19 Check Continuity of WireTest 22 Check Starter Contactor Relay Test 21 Check Power Supply to WireTest 24 Check Starter Motor Test 23 Check Starter ContactorPinion Checking the PinionTools for Starter Performance Test Minimum rpm 4500 Maximum Amps To Carburetor GAS Test 25 Check Fuel Supply29. Fuel Regulator Test 26 Check Wire 14 Power SupplyTest 28 Check Fuel Solenoid Gasoline Models Test 27 Check WireTools RequiredTwo Ignition Testers Generac P/N 0C5969 Test 29 Check Ignition SparkTest 30 Check Spark Plugs Test 31 Check and Adjust Ignition Magnetos37. Setting Ignition Magneto Armature Air Gap Checking Flywheel Magnet Test 32 Check Valve AdjustmentFlywheel KEY Test 34 Check Choke Solenoid Test 33 Check CarburetionSolenoid Panel To ControlTest 36 Check Oil Pressure Switch Test 38 Test Oil Temperature Switch Test 37 Check Wire 86 for ContinuityTest 40 Test Choke Heater Test 39 Check Wire 85 for ContinuityTest 41 Check LPG Fuel Solenoid Section Exploded Views QTY Description Enclosure Drawing No G3881-C Enclosure Door Views Screw Plastite HI-LOW #10X3/8 Engine Accessories Drawing No G7718-B QTY Description 48,49 Square Head Plug Rotor & Stator Drawing No G3953-b NUT TOP Lock FL M8-1.25 Charts Nominal Resistances of Generator Windings at 68f Generator SpecificationsElectrical Data Electrical Data OG7515 REV. a

5410, 5414, 5415, 5413, 5411 specifications

Generac Power Systems has established itself as a leading manufacturer of backup power solutions, particularly known for its range of generators designed for both residential and commercial use. Among their noteworthy products are the Generac models 5412, 5411, 5413, 5415, and 5414. Each of these generators showcases innovative technologies and features that enhance reliability, efficiency, and ease of use.

The Generac 5412 is a versatile model equipped with a robust 10 kW output, making it suitable for powering essential home appliances during outages. It operates using a 1.0 L engine that runs on natural gas or propane, providing flexibility in fuel options. The Quiet-Test feature is a notable characteristic, as it allows for a self-test at a reduced volume, minimizing noise disruptions during routine checks.

Moving to the Generac 5411, this generator offers a higher output capacity of 13 kW. It integrates advanced load management technology, which ensures that power is allocated efficiently among connected devices. This model also features a Mobile Link remote monitoring system, enabling users to check generator status and performance from anywhere via a smartphone app.

The Generac 5413 is tailored for larger residential needs, delivering an impressive 16 kW output. It boasts a durable all-weather aluminum enclosure designed for longevity against the elements. The 5413's integrated wifi connectivity allows for real-time monitoring and alerts, ensuring that homeowners are always informed of their generator's operating status.

For those seeking a balance of power and efficiency, the Generac 5415 offers 20 kW of output while maintaining a compact design. This model is enriched with the patented G-Flex technology, allowing it to adjust engine speed based on the load requirements, thereby conserving fuel and reducing noise levels. Additionally, the 5415 comes with an intuitive user interface for effortless operation and programming.

Finally, the Generac 5414 rounds out the lineup with its strong 24 kW capability. This model is particularly known for its Smart Management modules, which facilitate the safe and efficient distribution of power. Its intuitive design also includes a user-friendly control panel for straightforward operation, ensuring that homeowners, regardless of technical expertise, can utilize the system effectively.

In summary, Generac Power Systems’ 5412, 5411, 5413, 5415, and 5414 generators exemplify advanced power technology, tailored for reliability and user convenience. Whether for essential home functions or more extensive power needs, these models provide effective solutions to ensure that homes remain powered during outages.
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