Dixon 44 / 968999547, 44 / 968999538, 44 / 968999611 Ignition System, Checking the Safety System

Page 37

MAINTENANCE

Ignition System

The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance.

For recommended spark plug, see Technical Data.

1.Remove the ignition cable boot and clean around the spark plug.

2.Remove the spark plug with a spark plug socket wrench.

3.Check the spark plug. Replace the spark plug if fouled, the electrodes are burned and if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused.

4.Measure the electrode gap with a gapping tool. The gap should be .030" (0.75 mm). Adjust as necessary by bending the side electrode.

5.Reinsert the spark plug, turning by hand to avoid damaging the threads.

6.After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed. A used spark plug should be turned 1/8 of a turn from the seated position. A new spark plug should be turned ¼ turn from the seated position.

7.Replace the ignition cable.

Checking the Safety System

The machine is equipped with a safety system that prevents starting or driving under the following conditions.

The engine can only be started when:

The mower deck is disengaged.

The steering controls are in the outer, locked neutral position.

The driver is sitting in the driver’s seat.

The parking brake is on.

Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.

If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again.

1.Make sure the engine stops when the parking brake is not engaged and the operator leaves the seated position.

2.Check that the engine stops if the mower blades are engaged and the driver temporarily stands up.

IMPORTANT INFORMATION

Fitting the wrong spark plug type can damage the engine.

Inadequately tightened spark plug can cause overheating and damage the engine. Tightening the spark plug too hard can damage the threads in the cylinder head.

0.028-0.031 in (0.70-0.80 mm)

8011-054

Measure the electrode gap

8050-801

Starting conditions

English-37

Image 37
Contents Speedztr Page Table of Contents Introduction Manufacturing Number Good ServiceImportant Information Symbols and DecalsRemove key before Safety Instructions SafetyGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline MaintenanceGeneral Maintenance Risk of sparking Transport Customer responsibilities Controls ControlsTracking Motion Control LeversUnlocking Transmission Seat adjustment leverRefueling Choke Control Ignition SwitchThrottle Control Circuit breaker Blade switchParking Brake Mower Deck Cut Height Lift Lever Operation OperationTraining To move forward and backwardStarting the Engine Before StartingSteering controls in the outward, locked neutral position USE Full Throttle When Mowing To attach jumper cables To start an engine with a weak batteryTo remove cables, reverse order Running Operating on hills Mowing Tips Stopping the Engine Unlocking Transmission Moving by HandMaintenance Schedule MaintenanceMaintenance Before After 50 100 To clean battery and terminals BatteryReplacing battery Ignition System Checking the Safety SystemChecking and Adjusting the Choke Cable Checking and Adjusting the Throttle CableChecking the Engine’s Cooling Air Intake Replacing the Air Filter Checking the Fuel Pump’s Air Filter Replacing the Fuel FilterChecking the Parking Brake Checking Tire PressuresChecking the V-belts Deck beltDeck belt removal Deck belt installationPump Belt Belt installationChecking the Blades To replace EZT E-Series Zeroturn Transaxle beltBlade replacement Side-to-side adjustment Adjusting the Mower DeckFront-to-back adjustment To level deckCleaning and Washing To adjust anti-scalp rollersHardware To adjust parking brakeMower is tracking to the right Tracking adjustmentMower is tracking to the left Lubrication Schedule LubricationChange transaxles transmission filters Front Wheel Mount Lubricating the CablesFront Wheel Bearings Deck spindleEngine Oil Changing the Engine Oil Deck outer spindleChecking the Oil Level Changing the Engine Oil Filter Filter Top Port Plug Filter Guard Screws Purging Procedures Problem Cause Trouble Shooting GuideEnglish-57 English-58 Storage ServiceWinter Storage Wiring Diagrams ZTR 44 ZTR 36 Engine Technical DataTransmission ZTR 44 ZTR 36 Equipment Overall dimensionsProductivity ZTR 36 ZTR 44 Engine Technical DataZTR 36 ZTR 44 Equipment ZTR 42 Engine ZTR 42 Equipment ZTR 44 Engine ZTR 44 Equipment Torque Specifications Conformity Certificates Conformity CertificatesAction Date, mtr reading, stamp, sign Service JournalAfter the First 5-8 Hours Hour Service Service Journal Service Journal Service Journal At Least Once Each Year Service Journal Page Part No 131911 Rir 07/27/07