Dixon 36 / 968999609, 44 / 968999538, 44 / 968999611, 44 / 968999547 manual Purging Procedures

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LUBRICATION

Purging Procedures

Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.

These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.

The resulting symptoms in hydrostatic systems may be:

1.Noisy operation.

2.Lack of power or drive after short term operation.

3.High operation temperature and excessive expansion of oil.

Before starting, make sure the transaxle is at the proper oil level. If it is not, fill to the specifications outlined earlier.

The following procedures are best performed with the vehicle drive wheels off the ground. Then repeated under normal operating conditions.

1.Disengage the brake if activated.

2.With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times). As air is purged from the unit, the oil level will drop.

3.With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4.It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.

5.After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly.

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Contents Speedztr Page Table of Contents Introduction Manufacturing Number Good ServiceImportant Information Symbols and DecalsRemove key before Safety Instructions SafetyGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline MaintenanceGeneral Maintenance Risk of sparking Transport Customer responsibilities Controls ControlsTracking Motion Control LeversUnlocking Transmission Seat adjustment leverRefueling Choke Control Ignition SwitchThrottle Control Circuit breaker Blade switchParking Brake Mower Deck Cut Height Lift Lever To move forward and backward OperationOperation TrainingStarting the Engine Before StartingSteering controls in the outward, locked neutral position USE Full Throttle When Mowing To attach jumper cables To start an engine with a weak batteryTo remove cables, reverse order Running Operating on hills Mowing Tips Stopping the Engine Unlocking Transmission Moving by HandMaintenance Schedule MaintenanceMaintenance Before After 50 100 To clean battery and terminals BatteryReplacing battery Ignition System Checking the Safety SystemChecking and Adjusting the Choke Cable Checking and Adjusting the Throttle CableChecking the Engine’s Cooling Air Intake Replacing the Air Filter Checking the Fuel Pump’s Air Filter Replacing the Fuel FilterDeck belt Checking Tire PressuresChecking the Parking Brake Checking the V-beltsDeck belt removal Deck belt installationTo replace EZT E-Series Zeroturn Transaxle belt Belt installationPump Belt Checking the BladesBlade replacement To level deck Adjusting the Mower DeckSide-to-side adjustment Front-to-back adjustmentCleaning and Washing To adjust anti-scalp rollersHardware To adjust parking brakeMower is tracking to the right Tracking adjustmentMower is tracking to the left Lubrication Schedule LubricationChange transaxles transmission filters Deck spindle Lubricating the CablesFront Wheel Mount Front Wheel BearingsEngine Oil Changing the Engine Oil Deck outer spindleChecking the Oil Level Changing the Engine Oil Filter Filter Top Port Plug Filter Guard Screws Purging Procedures Problem Cause Trouble Shooting GuideEnglish-57 English-58 Storage ServiceWinter Storage Wiring Diagrams ZTR 44 ZTR 36 Engine Technical DataTransmission ZTR 44 ZTR 36 Equipment Overall dimensionsProductivity ZTR 36 ZTR 44 Engine Technical DataZTR 36 ZTR 44 Equipment ZTR 42 Engine ZTR 42 Equipment ZTR 44 Engine ZTR 44 Equipment Torque Specifications Conformity Certificates Conformity CertificatesAction Date, mtr reading, stamp, sign Service JournalAfter the First 5-8 Hours Hour Service Service Journal Service Journal Service Journal At Least Once Each Year Service Journal Page Part No 131911 Rir 07/27/07