Dixon ZTR 5023, ZTR 5425 manual Hydrostatic Transmission Oil & Filter Service, Care And Maintenance

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HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE

CARE AND MAINTENANCE

HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE

If transmission is to be serviced, proper air purging procedures must be followed, or damage will occur. Proceed as follows:

1.Remove oil filter from chassis, allowing oil to drain into container. Clean impurities from inside of reservoir, if necessary.

2.Install new oil filter to chassis. Use only genuine Dixon replacement oil filter.

3.Put fresh oil in reservoir. Fill reservoir to the full mark.

4.Remove two oil return hoses from top of oil reservoir and direct these hoses into a container for oil draining.

5.Depress by-pass valve on both hydros.

6.Start engine and move throttle to mid-range setting.

7.Release parking brake.

8.Dirty oil, filled with air bubbles, will start to drain from oil return hoses into container. When oil flowing from hoses is clear and contains no bubbles, stop the engine.

9.Reattach oil return hoses to top of reservoir.

10.Release by-pass valve on both hydros.

11.Add sufficient oil to reservoir to return oil level to the full mark.

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Contents 5000 SERIES 2000 Operators ManualIMPORTANT - READ CAREFULLY DIXON INDUSTRIES, INCINDEX RIDING LAWNMOWERS, IF IMPROPERLY OPERATED SAFETYCAN CAUSE SERIOUS INJURY OR DEATH SAFETY SYMBOLS DangerSafety Alert Symbol Follow recommended safety precautions and safeGENERAL OPERATION which can result in severe injury or death SLOPE OPERATIONAllslopesrequireextracaution CHILDREN 12 VOLT UTILITY OUTLETSERVICE DIXON LIMITED WARRANTY POLICY --ESTATE MODELS SEE DEALER FOR DETAILSSPECIFICATIONS Model ZTRCHASSIS 11 GA - rectangular tubeModel ZTR SEATADJUSTMENT INSTRUCTIONS 5000 Series ModelsCONTROLS CONTROLS PARKING BRAKETO GO FORWARD TO GO BACKWARDBRAKING CHOKE CONTROL LEVERCIRCUIT BREAKER BLADE DRIVEMOWER DECK CUT HEIGHT LIFT LEVER BEFORE OPERATING MOWER OPERATION INSTRUCTIONSTOWING thesystemhasbeencheckedandrepaired TESTING OF SAFETY INTERLOCK SYSTEMSby anAuthorized Dixon ZTR Dealer STARTING INSTRUCTIONS Cold Engine MOWING WITH A MULCHING ATTACHMENT MOWING WITH A GRASS CATCHER ATTACHMENT SIDE DISCHARGE OF THE CLIPPINGS GRASS HEIGHT SUGGESTIONSDECK ROLLERS 60 DeckCARE AND MAINTENANCE MAINTENANCE SCHEDULEMOWER BLADE MAINTENANCE BELT TENSION ENGINE TO MOWER DECK BELTMOWER DECK SERPENTINE BELTFUEL SHUT OFF VALVE LUBRICATIONSERVICE INTERVALS: RECOMMENDED GREASE CHASSIS LOCATIONSREARWHEELS WHEELREVERSALOIL FILL CHANGING THE ENGINE OILPROTECT YOUR INVESTMENT MOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE T-BOXTO HYDROSTAT BELT ADJUSTMENT ÅBypass Relief PinADJUST HERE FOR PROPER FREE PLAY OF CABLE WITH PARKING BRAKE CABLE ADJUSTMENTBRAKE LEVER OFF NEUTRALADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT B. OHMS TESTHYDROSTATIC TRANSMISSION OILAND FILTER SERVICE HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE SERIAL NUMBERS WARRANTY PARTS/SERVICE ELECTRICAL SYSTEMS CLEANING THE MOWERWHEELS AND TIRES STANDARDSERVICEPARTSLIST 42 DECK50 DECK 60 DECKKohler TROUBLESHOOTING MOWER CUT QUALITYDRIVE SYSTEM ELECTRICAL SYSTEM Page OWNER INFORMATION DATE PURCHASEDDIXON INDUSTRIES, INC FAX5020,5023&5425 5000SeriesPage