Dixon ZTR 5425, ZTR 5023 manual Drive System, Troubleshooting

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DRIVE SYSTEM:

TROUBLESHOOTING

DRIVE SYSTEM:

SITUATION

CAUSES

REMEDY

Mower pulls to one

Forward travel

Refer to page 35 for procedure

side or the other

speed adjustment

or consult your dealer for repair.

Drive system will not function on either side after changing hydrostatictransmissionoil andfilter

Incorrect oilfilterinstalled on system.

Hydrostatictransmissionsare "air locked", low or no oil return to tank.

ReplacewithcorrectDixonfilter.

Consult your dealer for repairs. Continued attempted operation may result in damage to the system.

Drive system functions on

Loss of set screw tension on

Consult your dealer for repairs.

one side only

hydrostatictransmission

 

 

pulley.

 

 

 

 

Loss of power and speed on

Incorrect parking brake cable

Refer to adjustment procedure page 33 or

both hydrostatic

adjustment

consult your dealer for repair.

transmissions

 

Replace with correct belt.

 

Incorrect or worn drive

 

 

 

belt

 

 

 

 

Mower creeps in

NeutralAdjustment

Refer to adjustment procedure page 34 or

neutral position

 

consult your dealer for repair.

 

 

 

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Contents 2000 Operators Manual 5000 SERIESDIXON INDUSTRIES, INC IMPORTANT - READ CAREFULLYINDEX SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATEDCAN CAUSE SERIOUS INJURY OR DEATH Danger SAFETY SYMBOLSSafety Alert Symbol Follow recommended safety precautions and safeGENERAL OPERATION SLOPE OPERATION which can result in severe injury or deathAllslopesrequireextracaution 12 VOLT UTILITY OUTLET CHILDRENSERVICE SEE DEALER FOR DETAILS DIXON LIMITED WARRANTY POLICY --ESTATE MODELSModel ZTR SPECIFICATIONS11 GA - rectangular tube CHASSISSPECIFICATIONS 5000 Series Models SEATADJUSTMENT INSTRUCTIONSCONTROLS PARKING BRAKE CONTROLSTO GO BACKWARD TO GO FORWARDBRAKING CHOKE CONTROL LEVERBLADE DRIVE CIRCUIT BREAKERMOWER DECK CUT HEIGHT LIFT LEVER OPERATION INSTRUCTIONS BEFORE OPERATING MOWERTOWING TESTING OF SAFETY INTERLOCK SYSTEMS thesystemhasbeencheckedandrepairedby anAuthorized Dixon ZTR Dealer STARTING INSTRUCTIONS Cold Engine MOWING WITH A MULCHING ATTACHMENT MOWING WITH A GRASS CATCHER ATTACHMENT GRASS HEIGHT SUGGESTIONS SIDE DISCHARGE OF THE CLIPPINGS60 Deck DECK ROLLERSMAINTENANCE SCHEDULE CARE AND MAINTENANCEMOWER BLADE MAINTENANCE ENGINE TO MOWER DECK BELT BELT TENSIONMOWER DECK SERPENTINE BELTLUBRICATION FUEL SHUT OFF VALVESERVICE INTERVALS: RECOMMENDED GREASE CHASSIS LOCATIONSWHEELREVERSAL REARWHEELSCHANGING THE ENGINE OIL OIL FILLPROTECT YOUR INVESTMENT MOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE ÅBypass Relief Pin T-BOXTO HYDROSTAT BELT ADJUSTMENTPARKING BRAKE CABLE ADJUSTMENT ADJUST HERE FOR PROPER FREE PLAY OF CABLE WITHBRAKE LEVER OFF NEUTRALADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT B. OHMS TEST PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENTHYDROSTATIC TRANSMISSION OILAND FILTER SERVICE HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE ELECTRICAL SYSTEMS CLEANING THE MOWER SERIAL NUMBERS WARRANTY PARTS/SERVICEWHEELS AND TIRES 42 DECK STANDARDSERVICEPARTSLIST50 DECK 60 DECKKohler MOWER CUT QUALITY TROUBLESHOOTINGDRIVE SYSTEM ELECTRICAL SYSTEM Page DATE PURCHASED OWNER INFORMATIONDIXON INDUSTRIES, INC FAX5000Series 5020,5023&5425Page