Dixon ZTR 5023 manual Procedure For Electric Clutch Adjustment, Care And Maintenance, B. Ohms Test

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PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT

CARE AND MAINTENANCE

PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT

Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to repair a faulty assembly. The entire clutch must be replaced.

A.AIR GAP ADJUSTMENT

1.It is not necessary to remove the clutch from the motor.

2.Locate the three holes in the brake plate, one near each adjustment nut. (Figure 1)

3.Insert a .012 inch feeler gauge into one of the three windows. Be careful to position the feeler gauge between the rotor and armature faces. (Figure 2)

4.Tighten the adjusting nut adjacent to the

window with the feeler gauge inserted until the

Figure 1

gauge fits snugly between the rotor and armature.

The gap should not be so tight that the feeler gauge

 

cannot be reinserted after removal.

 

5.Repeat Steps 5 and 6 at the other two windows.

6.Recheck the air gap at each window and make minor adjustments as necessary to achieve a consistent .012 inch air gap.

B. OHMS TEST

1.Disconnect clutch from mower wiring harness.

2.Attach the two leads on multi-meter to the two wires coming from the electric clutch.

3.The reading you receive should be

between2.4 to 2.9 OHMS.

4. If the resistance is outside this range

the clutch coil is faulty.

Figure 2

5.If the clutch coil is faulty, the clutch must be replaced.

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Contents 5000 SERIES 2000 Operators ManualIMPORTANT - READ CAREFULLY DIXON INDUSTRIES, INCINDEX CAN CAUSE SERIOUS INJURY OR DEATH SAFETYRIDING LAWNMOWERS, IF IMPROPERLY OPERATED Safety Alert Symbol SAFETY SYMBOLSDanger Follow recommended safety precautions and safeGENERAL OPERATION Allslopesrequireextracaution SLOPE OPERATIONwhich can result in severe injury or death CHILDREN 12 VOLT UTILITY OUTLETSERVICE DIXON LIMITED WARRANTY POLICY --ESTATE MODELS SEE DEALER FOR DETAILSSPECIFICATIONS Model ZTRCHASSIS 11 GA - rectangular tubeCHASSIS SEATADJUSTMENT INSTRUCTIONS 5000 Series ModelsCONTROLS CONTROLS PARKING BRAKEBRAKING TO GO FORWARDTO GO BACKWARD CHOKE CONTROL LEVERMOWER DECK CUT HEIGHT LIFT LEVER BLADE DRIVECIRCUIT BREAKER TOWING OPERATION INSTRUCTIONSBEFORE OPERATING MOWER by anAuthorized Dixon ZTR Dealer TESTING OF SAFETY INTERLOCK SYSTEMSthesystemhasbeencheckedandrepaired STARTING INSTRUCTIONS Cold Engine MOWING WITH A MULCHING ATTACHMENT MOWING WITH A GRASS CATCHER ATTACHMENT SIDE DISCHARGE OF THE CLIPPINGS GRASS HEIGHT SUGGESTIONSDECK ROLLERS 60 DeckCARE AND MAINTENANCE MAINTENANCE SCHEDULEMOWER BLADE MAINTENANCE MOWER DECK SERPENTINE BELT TENSIONENGINE TO MOWER DECK BELT BELTSERVICE INTERVALS: RECOMMENDED GREASE FUEL SHUT OFF VALVELUBRICATION CHASSIS LOCATIONSREARWHEELS WHEELREVERSALPROTECT YOUR INVESTMENT CHANGING THE ENGINE OILOIL FILL MOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE T-BOXTO HYDROSTAT BELT ADJUSTMENT ÅBypass Relief PinBRAKE LEVER OFF PARKING BRAKE CABLE ADJUSTMENTADJUST HERE FOR PROPER FREE PLAY OF CABLE WITH NEUTRALADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT B. OHMS TESTHYDROSTATIC TRANSMISSION OILAND FILTER SERVICE HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE WHEELS AND TIRES ELECTRICAL SYSTEMS CLEANING THE MOWERSERIAL NUMBERS WARRANTY PARTS/SERVICE 50 DECK STANDARDSERVICEPARTSLIST42 DECK 60 DECKKohler TROUBLESHOOTING MOWER CUT QUALITYDRIVE SYSTEM ELECTRICAL SYSTEM Page DIXON INDUSTRIES, INC OWNER INFORMATIONDATE PURCHASED FAXPage 5000Series5020,5023&5425