Dixon RAM XS6025 / 968999723, RAM XS5025BF / 968999725 manual Ignition System, Safety System

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MAINTENANCE

Ignition System

The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.

For recommended spark plugs, see Technical Data.

1.Remove the ignition cable boot and clean around the spark plug.

2.Remove the spark plug with a spark plug socket wrench.

3.Check the spark plug. Replace the spark plug if fouled, the electrodes are burned and if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused.

4.Measure the electrode gap with a gapping tool. The gap should be .030" (0.75 mm). Adjust as necessary by bending the side electrode.

5.Reinsert the spark plug, turning by hand to avoid damaging the threads.

6.After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed. A used spark plug should be turned

1/8 of a turn from the seated position. A new spark plug should be turned a ¼ turn from the seated position.

7.Replace the ignition cable.

IMPORTANT INFORMATION

Fitting the wrong spark plug type can damage the engine.

Inadequately tightened spark plugs can cause overheating and damage the engine. Tightening the spark plugs too hard can damage the threads in the cylinder head.

8011-054

Measure the electrode gap

Safety System

The machine is equipped with a safety system that prevents starting or driving under the following conditions.

The engine can only be started when:

1.The mower deck is disengaged.

2.The steering controls are in the outer, locked neutral position.

3.The driver is sitting in the driver’s seat.

4.The parking brake is on.

Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.

If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again.

Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position.

Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat.

Conditions for starting

8061-018

 

IMPORTANT INFORMATION

In order to be able to drive, the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position, otherwise the engine will stop.

English-37

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Contents Operator’s Manual Page Contents English-4 Introduction Manufacturing Number Good ServiceImportant Information Symbols and DecalsMoving sharp blades under cover General Operation SafetyNever take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Roll over Protection system Rops Control Locations Motion control levers Fuses ControlsSteering Control Levers Parking Brake Blade SwitchThrottle Control Choke Control Ignition SwitchFuses Fuel Tank Fuel Shut Off Valve Cutting Height AdjusterHour Meter Seat Adjustment LeverTraining OperationSteering Starting the Engine Before StartingPlace controls in neutral position To remove cables, reverse order Starting the engine with a weak batteryRunning Ensure that no one is near mower when engaging blade switchOperating on hills Mowing Tips Stopping the Engine Pump release valves Moving by HandMaintenance Schedule MaintenanceDaily Weekly Maintenance interval Least Hours Once Maintenance Before AfterDaily Weekly At MaintenanceLeast in hours Once Before After Each Year 100 300 To clean battery and terminals BatteryReplacing battery Ignition System Safety SystemThrottle Cable Engine Cooling Air IntakeChoke Cable Servicing Precleaner Air Filter MaintenanceReplacing Air Filter Servicing Paper ElementFuel Pump Air Filter Replacing the Fuel FilterBelts Tire PressuresDeck belt removal Deck belt installationPump Belt Belt installationCutting Blades Replacing pump beltBlade replacement Adjusting Cutting Height Adjusting the Mower DeckLeveling deck Anti-scalp rollers Removal and installation of caster wheel Cleaning and WashingCaster Wheels HardwareChange transaxles transmission filters General LubricationFront Wheel Mount Lubricating the CablesFront Wheel Bearings Deck spindleDeck outer spindle Engine OilEngine Oil Filter Engine Oil Levels Changing the Engine OilHydraulic Pump Purging ProceduresFluid Change Problem Cause TroubleshootingEnglish-54 Storage ServiceStorage Winter StorageSchematics Ram Xs5025 Technical DataProductivity Ram Xs7227 Engine 7227 Torque Specifications AccessoriesConformity Certificates Conformity CertificatesUSA requirements CE requirementsDelivery Service Service JournalAfter the First 5-8 Hours Hour Service English-66 English-67 English-68 At Least Once Each Year Page Page Part No 132401 IR 11/15/07