Dixon RAM 50 / 968999552, RAM MAG 50 / 968999651, RAM 44 / 968999551 manual Purging Procedures

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LUBRICATION

Purging Procedures

Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.

These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.

The resulting symptoms in hydrostatic systems may be:

1.Noisy operation.

2.Lack of power or drive after short term operation.

3.High operation temperature and excessive expansion of oil.

Before starting, make sure the transaxle is at the proper oil level. If it is not, fill to the specifications outlined earlier.

The following procedures are best performed with the vehicle drive wheels off the ground. Then repeated under normal operating conditions.

1.Disengage the brake if activated.

2.With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times). As air is purged from the unit, the oil level will drop.

3.With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4.It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at tnormal speeds, then the transaxle is considered purged.

5.After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly.

English-60

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Contents Operators manual Page Contents OPERATOR’S ManualEnglish-2 Introduction IntroductionGood Service Manufacturing NumberXxxx xxxxxx Symbols and DecalsSymbols and Decals Repair work General Operation Safety InstructionsSafety Instructions English-8 Personal Safety Equipment Slope OperationChildren Maintenance General Maintenance Risk of sparking Transport Important InformationCustomer responsibilities Controls ControlsParking Brake Motion Control LeversFuel Shut Off Valve Seat adjustment boltsTracking Refueling By pass linkage FusesChoke Control Ignition SwitchHour Meter Blade switch Throttle ControlAccessories Cutting height pedalTraining OperationOperation Before Starting Starting the EngineDepress the control for disengaging the mower deck Set the choke control USE Full Throttle When Mowing To start an engine with a weak battery To remove cables, reverse orderMower deck’s anti-scalp rollers should be evenly adjusted RunningOperating on hills Mowing Tips Stopping the Engine Moving by Hand Maintenance Schedule MaintenanceMaintenance Nance Once Maintenance Each Before After 100 Replacing battery BatteryTo clean battery and terminals Always use protective glasses when handling the batteryIgnition System Checking the Safety System Checking the Engines Cooling Air Intake Checking and Adjusting Throttle CableChecking and Adjusting the Choke Cable Replacing the Air Filter Briggs & Stratton Engine Standard air filterReplacing Heavy Duty Air Filter Kohler Replacing the Air Filter Honda Checking Tire Pressures Replacing the Fuel FilterChecking the Fuel Pump’s Air Filter Deck belt Checking the Parking BrakeChecking the V-belts To replace deck beltDeck belt installation To replace IZT Integraded Zeroturn Transaxle belt Belt installationIZT belt IZT belt removalChecking the Blades Remove blade bolt by turning counterclockwise Leveling Adjusting the Mower DeckAdjusting Cutting Height To adjust anti-scalp rollers Removal and installation of caster wheel Cleaning and WashingUse protective glasses when cleaning and washing Caster WheelsMower is tracking to the right Tracking adjustmentTo adjust parking brake Mower is tracking to the leftLubrication Schedule LubricationLubrication Change transaxles transmission filtersFront Wheel Mount Lubricating the CablesLubricating in Accordance with the Lubrication Schedule Front Wheel BearingsDeck outer spindle Engine Oil Changing the Engine Oil Checking the Oil Level Changing the Engine Oil Filter Transaxle Transmission Fluid ChangeExpansion Tank Purging Procedures Problem Cause Trouble Shooting GuideTrouble Shooting Guide English-62 English-63 Storage ServiceStorage Winter StorageWiring Diagrams RAM 44 RAM 50 Technical DataTechnical Data Productivity RAM MAG 44/968999615 RAM MAG 50/968999617 English-69 RAM MAG 44/968999650 RAM MAG 50/968999651 English-71 RAM MAG 50/968999561 Hand/Arm A8 20 m/s2 Whole Body A8 14 m/s2 Torque Specifications USA requirements Conformity CertificatesConformity Certificates CE requirementsDelivery Service Service JournalService Journal Action Date, mtr reading, stamp, signAfter the First 5-8 Hours Hour Service English-79 English-80 English-81 At Least Once Each Year Warranty Dixon ZTR Commercial / Residential Warranty PolicyPage Page Part No 131393R1 09/19/07