Dixon 965882401 Pump Belt, Deck belt installation, Replacing EZT E-Series Zeroturn Transaxle belt

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MAINTENANCE

Deck belt installation

NOTE: For ease in installing the deck belt, refer to the routing decal on the top of the deck.

1.Wrap the deck belt around the electric clutch pulley that is located on the engine shaft.

2.Route the belt forward and up onto the deck.

3.Place belt around spring loaded idler pulley.

4.Wrap the belt around the stationary idler pulley and around the mandrel housings.

5.Push inward on the idler arm and carefully route belt over stationary idler pulley. Once belt is properly routed, slowly release idler arm to tension belt.

6.Double check belt routing to make sure it matches the decal affixed to the deck, and the belt does not have any twist. Correct as needed.

7.Replace belt shields on both mandrel housings and secure with fasteners.

Pump Belt

Replacing EZT (E-Series Zeroturn Transaxle) belt

Park the mower on a level surface. Engage the parking brake.

EZT belt removal

NOTE: Be careful not to damage the fan blades on the EZT´s as this can affect cooling or damage the EZT´s

•Remove the deck belt (see Deck Belt Removal in this section of the manual).

•Create slack in the belt by removing the spring on the pump idler arm.

•The belt should now be able to be removed from the engine pulley and EZT pulleys.

Belt installation

•Wrap the EZT belt around the EZT pulleys

•Route the belt around the inside of the idler pulley.

•Wrap the belt around the engine pulley.

•Reattach the spring on the pump idler arm.

•Install clutch on to engine shaft (pulley side down) make sure key is installed and align the clutch anti rotation tab into slot on clutch. Secure clutch, install wire.

•Reinstall the deck belt onto the electric clutch belt (see Deck Belt Removal in this section of the manual).

1

2

8011-764

1.Clutch pulley

2.Deck belt

Belt routing, 54" deck belt

46-DIXON

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Contents Operator Manual Page Table of Contents Page Introduction Good Service Manufacturing NumberSymbols and decals Manual Safety Instructions SafetyGeneral Operation Never take passengers Personal Safety Equipment Slope OperationChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Controls Control LocationsMotion Control Levers Bypass Linkage Seat Adjustment LeverUnlocking Transmission Fuel Tank Choke Control Ignition SwitchThrottle Control Parking Brake Blade SwitchCutting Height Adjuster Always use the high position to transportFuses Fuel Shut Off ValveTraining SteeringBefore Starting Starting the EngineIf the engine is cold, pull the choke control knob up Return to run position Jumper Cables Weak BatteryTo remove cables, reverse order Mower deck’s anti-scalp rollers should be evenly adjusted RunningOperating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Maintenance Schedule= Described in this manual = Not described in this manual Battery Replacing batterySafety System Ignition SystemThrottle Cable Engine Cooling Air IntakeChoke Cable Air Filter Kohler Engine Servicing PrecleanerServicing Paper Element Briggs & Stratton Engine 19 HP Remove precleaner Briggs & Stratton Engine 22 HP Fuel Pump Air Filter Fuel FilterTire Pressures Belts Faulty adjustment can cause an accidentDeck Belt Pump Belt Deck belt installationBelt installation Replacing EZT E-Series Zeroturn Transaxle beltCutting Blades Adjusting the Mower Deck Deck LevelingHardware Caster WheelsAnti-scalp rollers Cleaning Use protective glasses when cleaning and washingLubrication Schedule LubricationGeneral Deck Spindle Front Wheel MountFront Wheel Bearings Deck Outer SpindleEngine Oil Cables Changing the Engine OilTrouble Shooting Trouble Shooting Storage ServiceWinter Storage Schematic Torque Specifications Technical DataAccessories Standard HardwareSpeedztr 44 SZ4619 Engine TransmissionZTR 44 SZ4619 Equipment Overall dimensionsProductivity SZ5422 ZTR 36 Engine ELSSZ5422 ZTR 36 Equipment ZTR 44 ZTR 48 Engine NGK BPR4ESZTR 44 ZTR 48 Equipment USA requirements Conformity CertificatesCE requirements Warranty Dixon ZTR ResidentialDelivery Service Service JournalAction Date, mtr reading, stamp, sign After the First 5-8 Hours Hour Service DIXON-71 Service Journal DIXON-73 At Least Once Each Year 115 129026 IR 10/15/08