Dixon 965882001, 46, 965882301, 965882101, 965981001, 965882201, 54 Ignition System, Safety System

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MAINTENANCE

Ignition System

The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance.

For recommended spark plug, see Technical Data.

1.Remove the ignition cable boot and clean around the spark plug.

2.Remove the spark plug with a spark plug socket wrench.

3.Check the spark plug. Replace the spark plug if fouled, the electrodes are burned and if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused.

4.Measure the electrode gap with a gapping tool. The gap should be .030” (0.75 mm). Adjust as necessary by bending the side electrode.

5.Reinsert the spark plug, turning by hand to avoid damaging the threads.

6.After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed. A used spark plug should be turned 1/8 of a turn from the seated position. A new spark plug should be turned ¼ turn from the seated position.

7.Replace the ignition cable.

Safety System

The machine is equipped with a safety system that prevents starting or driving under the following conditions.

The engine can only be started when: The mower deck is disengaged.

The steering controls are in the outer, locked neutral position.

The driver is sitting in the driver’s seat.

The parking brake is on.

Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.

If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again.

Make sure the engine stops when the parking brake is not engaged and the operator leaves the seated position.

Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat.

IMPORTANT INFORMATION

Fitting the wrong spark plug type can damage the engine.

Inadequately tightened spark plug can cause overheating and damage the engine. Tightening the spark plug too hard can damage the threads in the cylinder head.

8011-054

Measure the electrode gap

8058-026-1

Steering controls locked in neutral

DIXON-37

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Contents Operator Manual Page Table of Contents Page Introduction Manufacturing Number Good ServiceSymbols and decals Manual Safety Instructions SafetyGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Control Locations ControlsMotion Control Levers Bypass Linkage Seat Adjustment LeverUnlocking Transmission Fuel Tank Choke Control Ignition SwitchThrottle Control Cutting Height Adjuster Blade SwitchParking Brake Always use the high position to transportFuel Shut Off Valve FusesSteering TrainingStarting the Engine Before StartingIf the engine is cold, pull the choke control knob up Return to run position Jumper Cables Weak BatteryTo remove cables, reverse order Running Mower deck’s anti-scalp rollers should be evenly adjustedOperating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Schedule Maintenance= Described in this manual = Not described in this manual Replacing battery BatteryIgnition System Safety SystemThrottle Cable Engine Cooling Air IntakeChoke Cable Air Filter Kohler Engine Servicing PrecleanerServicing Paper Element Briggs & Stratton Engine 19 HP Remove precleaner Briggs & Stratton Engine 22 HP Fuel Pump Air Filter Fuel FilterTire Pressures Belts Faulty adjustment can cause an accidentDeck Belt Belt installation Deck belt installationPump Belt Replacing EZT E-Series Zeroturn Transaxle beltCutting Blades Deck Leveling Adjusting the Mower DeckHardware Caster WheelsAnti-scalp rollers Use protective glasses when cleaning and washing CleaningLubrication Schedule LubricationGeneral Front Wheel Bearings Front Wheel MountDeck Spindle Deck Outer SpindleEngine Oil Changing the Engine Oil CablesTrouble Shooting Trouble Shooting Storage ServiceWinter Storage Schematic Accessories Technical DataTorque Specifications Standard HardwareTransmission Speedztr 44 SZ4619 EngineZTR 44 SZ4619 Equipment Overall dimensionsProductivity ELS SZ5422 ZTR 36 EngineSZ5422 ZTR 36 Equipment NGK BPR4ES ZTR 44 ZTR 48 EngineZTR 44 ZTR 48 Equipment USA requirements Conformity CertificatesCE requirements Dixon ZTR Residential WarrantyDelivery Service Service JournalAction Date, mtr reading, stamp, sign After the First 5-8 Hours Hour Service DIXON-71 Service Journal DIXON-73 At Least Once Each Year 115 129026 IR 10/15/08