Dixon 46, 965882301, 965882101, 54 Kohler Engine, Servicing Precleaner, Servicing Paper Element

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MAINTENANCE

Kohler Engine

These engines are equipped with a replaceable, high density paper air cleaner element. Some engines are also equipped with an oiled, foam precleaner surrounding the paper element.

Check the air cleaner daily or before starting the engine. Check for a buildup of dirt and debris around the air cleaner system. Keep this area clean. Also check for loose or damaged components. Replace all bent or damaged air cleaner components.

Servicing Precleaner

If so equipped, wash and re-oil the precleaner every 25 hours of operation (more often under extremely dusty or dirty conditions). Replace the precleaner annually, or every 100 hours.

1.Open the door on the blower housing to access the air cleaner element and precleaner.

2.Unhook the latch and remove the air cleaner element assembly for servicing. Make sure the base and the sealing areas are clean before reassembly.

3.Wash the precleaner in warm water with detergent. Rinse the precleaner thoroughly until all traces of detergent are eliminated. Squeeze out excess water (do not wring). Allow the precleaner to air dry.

4.Saturate the precleaner with new engine oil. Squeeze out all excess oil.

Servicing Paper Element

Check the paper element every 50 hours of operation, (more often under extremely dusty or dirty conditions). Clean or replace the element as necessary. Replace the air cleaner element annually, or every 100 hours.

1.Remove the precleaner (if so equipped) from the paper element.

2.Gently tap the paper element to dislodge dirt. Do not wash the paper element or use pressurized air, as this will damage the element. Replace a dirty, bent, or damaged element with a new one. Handle the new element carefully; do not use if the sealing surfaces are bent or damaged.

3.Clean the air cleaner base as required and check condition.

4.Reinstall the precleaner (if equipped) over the paper air cleaner element and install on the base. Secure with the latch.

5.Close and latch the door.

IMPORTANT INFORMATION

Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure.

 

 

1

4

3

2

 

 

 

8058-028

1.Air cleaner access door

2.Air cleaner element

3.Latch

4.Precleaner (on some models)

Air filter cleaning and replacement

8058-029

Unlatch and remove element

40-DIXON

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Contents Operator Manual Page Table of Contents Page Introduction Good Service Manufacturing NumberSymbols and decals Manual Safety Instructions SafetyGeneral Operation Never take passengers Personal Safety Equipment Slope OperationChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Controls Control LocationsMotion Control Levers Bypass Linkage Seat Adjustment LeverUnlocking Transmission Fuel Tank Choke Control Ignition SwitchThrottle Control Blade Switch Cutting Height AdjusterParking Brake Always use the high position to transportFuses Fuel Shut Off ValveTraining SteeringBefore Starting Starting the EngineIf the engine is cold, pull the choke control knob up Return to run position Jumper Cables Weak BatteryTo remove cables, reverse order Mower deck’s anti-scalp rollers should be evenly adjusted RunningOperating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Maintenance Schedule= Described in this manual = Not described in this manual Battery Replacing batterySafety System Ignition SystemThrottle Cable Engine Cooling Air IntakeChoke Cable Air Filter Kohler Engine Servicing PrecleanerServicing Paper Element Briggs & Stratton Engine 19 HP Remove precleaner Briggs & Stratton Engine 22 HP Fuel Pump Air Filter Fuel FilterTire Pressures Belts Faulty adjustment can cause an accidentDeck Belt Deck belt installation Belt installationPump Belt Replacing EZT E-Series Zeroturn Transaxle beltCutting Blades Adjusting the Mower Deck Deck LevelingHardware Caster WheelsAnti-scalp rollers Cleaning Use protective glasses when cleaning and washingLubrication Schedule LubricationGeneral Front Wheel Mount Front Wheel BearingsDeck Spindle Deck Outer SpindleEngine Oil Cables Changing the Engine OilTrouble Shooting Trouble Shooting Storage ServiceWinter Storage Schematic Technical Data AccessoriesTorque Specifications Standard HardwareSpeedztr 44 SZ4619 Engine TransmissionZTR 44 SZ4619 Equipment Overall dimensionsProductivity SZ5422 ZTR 36 Engine ELSSZ5422 ZTR 36 Equipment ZTR 44 ZTR 48 Engine NGK BPR4ESZTR 44 ZTR 48 Equipment USA requirements Conformity CertificatesCE requirements Warranty Dixon ZTR ResidentialDelivery Service Service JournalAction Date, mtr reading, stamp, sign After the First 5-8 Hours Hour Service DIXON-71 Service Journal DIXON-73 At Least Once Each Year 115 129026 IR 10/15/08