Country Home Products 18 HP, 19HP manual Removing and Replacing the Clutch

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Removing and Replacing the Clutch

BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION, STOP THE ENGINE, WAIT FIVE

(5)MINUTES TO ALLOW ALL MOVING PARTS TO COME TO A COMPLETE STOP AND COOL. DISCONNECT THE SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS.

The design of the Clutch on your machine is for rugged, dependable service, however, it is important to understand the limitations of a Clutch. The Clutch design is to provide load free starting of the Engine, and slippage under excessive overloading of the driven application. These features help protect the Engine from damages such as broken crankshafts and starters. The Shoes and Springs on the Clutch are normal wear items. If you notice decreased performance of the Clutch, check and replace them if necessary.

The Clutch obtains its power from the Engine RPM. The lower the engagement speed, and the higher the maintained Engine speed, the more torque the Clutch can transfer to the driven unit. NEVER operate the DR

ROAD-TOWABLE CHIPPER Engine at less than full RPM.

NOTE: At engine start-up, the engine of your chipper operates under no load until approximately 1000-1200 RPM for both the 18 and 19 HP models, at which speed the centrifugal clutch engages and begins driving the rotor. Proper rotor speed is 2400-RPM +/- 200 RPM.

•DO NOT TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE MAXIMUM SAFE OPERATION SPEED AND PROTECTS THE ENGINE. OVER-SPEEDING THE ENGINE IS DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF THE MACHINE. SEE YOUR AUTHORIZED DEALER FOR ANY ENGINE GOVERNOR ADJUSTMENTS.

•BECOME FAMILIAR WITH SUCCESSFUL OPERATING CONDITIONS AND AVOID THOSE THAT CAN OVERLOAD AND DAMAGE THE MACHINE.

•DO NOT OVERLOAD OR ATTEMPT TO CHIP MATERIAL BEYOND MANUFACTURERS RECOMMENDATION. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT. LEARN TO RECOGNIZE THE SOUND OF THE MACHINE DURING AN OVERLOAD CONDITION. ONLY YOUR OPERATOR EXPERIENCE WILL TELL YOU HOW FAST YOU CAN SUCCESSFULLY FEED MATERIAL INTO THE MACHINE.

•IF OVERLOADING, OR ANY OTHER CAUSE JAMS THE MACHINE, STOP THE MACHINE IMMEDIATELY. IF YOU JAM THE MACHINE AND DO NOT STOP THE ENGINE, IT CAN BURN THE DRIVE BELT AND/OR RUIN THE CLUTCH. CLUTCH DAMAGE CAN BE COSTLY AND IT MAY NOT BE COVERED UNDER WARRANTY. FOR THIS REASON, IT IS IMPORTANT THAT YOU IMMEDIATELY SHUT OFF THE MACHINE IF IT BECOMES JAMMED.

•THE CENTRIFUGAL CLUTCH ON THIS MACHINE IS PERMANENTLY LUBRICATED AND DOES NOT REQUIRE OIL OR GREASE. IF, AFTER LONG PERIODS OF USE, THE DRUM WOBBLES EXCESSIVELY, REPLACE THE DRUM ASSEMBLY. ALWAYS REPLACE SHOES AND SPRINGS IN SETS. WHENEVER SHOES ARE CHANGED, REPLACE ALL SPRINGS.

CALL TOLL FREE 1-800-DR-OWNER

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Contents DR→ ROAD-TOWABLE Chipper Safety & Operating Instructions Toll-free phone 1-800-DR-OWNER Table of Contents Parts LISTS, Schematic Diagrams and Warranty Conventions used in this manual Introducing the DR ROAD-TOWABLE ChipperDR 18 and 19 HP ROAD-TOWABLE Chipper Labels General Safety RulesDR 18 and 19 HP ROAD-TOWABLE Chipper Call Toll Free 1-800-DR-OWNER5 DR 18 and 19 HP ROAD-TOWABLE Chipper Protecting Yourself and Those Around You Safety with Gasoline Powered Engines Safety for Children and PetsTowing Safety General Safety Additional Information and Potential Changes 12 DR 18 and 19 HP ROAD-TOWABLE Chipper Representatives at our toll free number 1-800-DR-OWNER Setting UP Your DR ROAD-TOWABLE ChipperTools and Supplies Needed Unpacking the DR ROAD-TOWABLE ChipperParts supplied on Skid 19 HP, Top Discharge Model HP, Bottom Discharge ModelBe careful when cutting the banding Attaching the Chipper HopperTool Needed Attaching the Hitch Arms and Hitch Assembly Attaching the Discharge Chute 19 HP Top Discharge model Deflector Attaching the Wire Harness Connecting the Battery Cable Capacities Adding Engine Oil and GasolineCheck the Tire Pressure Before Starting the Engine Operating Your DR ROAD-TOWABLE ChipperHP Top Discharge Operation NotesProcessing Material Stopping the Engine Electric-StartingUsing the Chipper Hopper Disassemble To Free a Jammed FlywheelReassemble 30 DR 18 and 19 HP ROAD-TOWABLE Chipper Regular Maintenance Check List ProcedureEvery Supplies Needed Grease FittingsComes OFF with the Filter Removing and Replacing the Engine Oil and FilterOil Drain Valve Tools Needed Adjusting or Removing and Replacing the Drive BeltsEngine Bolts, Front Belt Tensioner Clutch Drive Pulley Hub Bolt Knife Sharpening Removing and Replacing the Chipper KnifeTools Needed Adjusting the Knife to Wear Plate Gap ROAD-TOWABLE Chipper Engine at less than full RPM Removing and Replacing the ClutchInstalling a New Clutch Assembly Clutch Removal, Disassembly, and Re-Assembly Charging the Battery Battery CareEnd of Season and Storage 46 DR 18 and 19 HP ROAD-TOWABLE Chipper Troubleshooting Table TroubleshootingEngine smokes Chipper Knife is hitting the Wear Plate Ref# Part# Part# Description060103 Bolt, 7/16 20 x 1-1/4 HHCS, GR Deleted 162080 Washer, Clutch Call Toll Free 1-800-DR-OWNER Ref# Part# Description Parts List 19 HP Control Panel AssemblySchematic 19 HP Control Panel Assembly Not Illustrated Parts List Basic Machine Assembly 18 and 19 HPSchematic Basic Machine Assembly 18 and 19 HP 58 DR 18 and 19 HP ROAD-TOWABLE Chipper DR ROAD-TOWABLE Chipper Daily Checklist for the DR ROAD-TOWABLE Chipper

18 HP, 19HP specifications

Country Home Products has consistently been a leader in the outdoor power equipment industry, and their 19HP and 18HP models are prime examples of innovation and reliability. These models are specifically designed for homeowners and small-scale agricultural tasks, offering a range of features that enhance productivity and user comfort.

One of the standout features of both the 19HP and 18HP models is their robust engine performance. The 19HP model is equipped with a high-performance engine that offers exceptional torque and horsepower, allowing it to handle more demanding tasks with ease. On the other hand, the 18HP variant presents a slightly less powerful but still efficient engine that is ideal for typical gardening and landscaping needs. Both engines are designed for prolonged operation, ensuring they can tackle larger jobs without overheating.

Durability is another key aspect, with these models constructed from high-quality materials that resist wear and tear. The heavy-duty frames and reinforced components ensure that they can withstand the rigors of regular use in various outdoor conditions. Additionally, these models are designed with ease of maintenance in mind, featuring accessible components that simplify routine service and upkeep.

In terms of technology, both the 19HP and 18HP units incorporate advanced safety features, including user-friendly controls and automatic shut-off mechanisms that prevent accidental operation. The intuitive design enables operators to focus on their tasks without worrying about safety issues.

Customization options are also available, offering a range of attachments from tillers to snow blowers. This versatility allows users to transform their units to suit seasonal needs, making them valuable additions to any property. The ergonomic design of the controls and seating promotes user comfort during extended operation, ensuring that tasks can be completed efficiently without causing fatigue.

Furthermore, both models boast exceptional fuel efficiency, allowing users to complete more tasks without the constant need to refuel. This economical operation is complemented by low emissions, which make them environmentally friendly choices for homeowners aiming to reduce their carbon footprint.

In conclusion, Country Home Products’ 19HP and 18HP models stand out for their powerful performance, durability, and user-friendly design. They are ideal for a wide range of tasks, making them excellent investments for anyone looking to enhance their outdoor productivity while minimizing the environmental impact.
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