Country Home Products 18 HP, 19HP manual Clutch Removal, Disassembly, and Re-Assembly

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Clutch Removal, Disassembly, and Re-Assembly

If it is necessary to disassemble your Clutch, follow these steps.

Tools and Supplies Needed:

9/16" Socket with Extension (18 HP)

5/8" Socket with Extension (19 HP)

Pliers, Retainer Ring

Pliers (wrap the gripping surface in tape to avoid scratching the spring surface)

Anti-seize compound

1.Perform steps 1 through 4 on the previous page to remove the Clutch.

2.Remove the Retainer Ring and Flat Washer and slide the Hub out of the Drum Assembly (Figure 20).

3.Unhook one Spring from its Shoe (Figure 20).

NOTE: Use tape wrapped pliers to avoid nicking the Spring.

4.Carefully note the position of Shoes and remove Shoes from the Hub (Figure 20).

5.Position the new Shoes correctly on the Hub, noting how the old ones were removed.

6.Place one end of each Spring over a Shoe pin, stretch the Spring just enough to clear pin on the other Shoe. Use tape wrapped pliers to avoid nicking the Spring. Avoid over stretching that may damage the Spring. Repeat for all Shoes.

7.Reassemble the Drum to the Hub, reinstall the Washer on Hub Shaft and secure in place with the Retainer Ring (Figure 20).

8.Clean the engine crankshaft and remove any burrs, then apply anti-seize compound to the crankshaft.

9.Install the Key in the keyway of the Clutch hub, align the Key with the slot in the engine crankshaft, and then slide the rebuilt Clutch Assembly onto the crankshaft followed by the Spacer, Washer, and Clutch Bolt (Washer and Bolt for the 19 HP). Tighten the Bolt securely.

10.Reinstall the Drive Belts and set the Drive Belt tension and alignment per Steps 3 through 5 on page 35.

11.Reinstall the Belt Guard.

Retainer Ring

Flat Washer

Spring

Drum

Hub

Shoe

Figure 20

CALL TOLL FREE 1-800-DR-OWNER

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Contents DR→ ROAD-TOWABLE Chipper Safety & Operating Instructions Toll-free phone 1-800-DR-OWNER Table of Contents Parts LISTS, Schematic Diagrams and Warranty Conventions used in this manual Introducing the DR ROAD-TOWABLE ChipperDR 18 and 19 HP ROAD-TOWABLE Chipper Labels General Safety RulesDR 18 and 19 HP ROAD-TOWABLE Chipper Call Toll Free 1-800-DR-OWNER5 DR 18 and 19 HP ROAD-TOWABLE Chipper Protecting Yourself and Those Around You Safety with Gasoline Powered Engines Safety for Children and PetsTowing Safety General Safety Additional Information and Potential Changes 12 DR 18 and 19 HP ROAD-TOWABLE Chipper Representatives at our toll free number 1-800-DR-OWNER Setting UP Your DR ROAD-TOWABLE Chipper19 HP, Top Discharge Model HP, Bottom Discharge Model Unpacking the DR ROAD-TOWABLE ChipperTools and Supplies Needed Parts supplied on SkidTool Needed Be careful when cutting the bandingAttaching the Chipper Hopper Attaching the Hitch Arms and Hitch Assembly Attaching the Discharge Chute 19 HP Top Discharge model Deflector Attaching the Wire Harness Connecting the Battery Cable Capacities Adding Engine Oil and GasolineCheck the Tire Pressure Before Starting the Engine Operating Your DR ROAD-TOWABLE ChipperHP Top Discharge Operation NotesProcessing Material Stopping the Engine Electric-StartingUsing the Chipper Hopper Disassemble To Free a Jammed FlywheelReassemble 30 DR 18 and 19 HP ROAD-TOWABLE Chipper Every Regular Maintenance Check ListProcedure Supplies Needed Grease FittingsComes OFF with the Filter Removing and Replacing the Engine Oil and FilterOil Drain Valve Tools Needed Adjusting or Removing and Replacing the Drive BeltsEngine Bolts, Front Belt Tensioner Clutch Drive Pulley Hub Bolt Knife Sharpening Removing and Replacing the Chipper KnifeTools Needed Adjusting the Knife to Wear Plate Gap ROAD-TOWABLE Chipper Engine at less than full RPM Removing and Replacing the ClutchInstalling a New Clutch Assembly Clutch Removal, Disassembly, and Re-Assembly Charging the Battery Battery CareEnd of Season and Storage 46 DR 18 and 19 HP ROAD-TOWABLE Chipper Troubleshooting Table TroubleshootingEngine smokes Chipper Knife is hitting the Wear Plate Ref# Part# Part# Description060103 Bolt, 7/16 20 x 1-1/4 HHCS, GR Deleted 162080 Washer, Clutch Call Toll Free 1-800-DR-OWNER Ref# Part# Description Parts List 19 HP Control Panel AssemblySchematic 19 HP Control Panel Assembly Not Illustrated Parts List Basic Machine Assembly 18 and 19 HPSchematic Basic Machine Assembly 18 and 19 HP 58 DR 18 and 19 HP ROAD-TOWABLE Chipper DR ROAD-TOWABLE Chipper Daily Checklist for the DR ROAD-TOWABLE Chipper

18 HP, 19HP specifications

Country Home Products has consistently been a leader in the outdoor power equipment industry, and their 19HP and 18HP models are prime examples of innovation and reliability. These models are specifically designed for homeowners and small-scale agricultural tasks, offering a range of features that enhance productivity and user comfort.

One of the standout features of both the 19HP and 18HP models is their robust engine performance. The 19HP model is equipped with a high-performance engine that offers exceptional torque and horsepower, allowing it to handle more demanding tasks with ease. On the other hand, the 18HP variant presents a slightly less powerful but still efficient engine that is ideal for typical gardening and landscaping needs. Both engines are designed for prolonged operation, ensuring they can tackle larger jobs without overheating.

Durability is another key aspect, with these models constructed from high-quality materials that resist wear and tear. The heavy-duty frames and reinforced components ensure that they can withstand the rigors of regular use in various outdoor conditions. Additionally, these models are designed with ease of maintenance in mind, featuring accessible components that simplify routine service and upkeep.

In terms of technology, both the 19HP and 18HP units incorporate advanced safety features, including user-friendly controls and automatic shut-off mechanisms that prevent accidental operation. The intuitive design enables operators to focus on their tasks without worrying about safety issues.

Customization options are also available, offering a range of attachments from tillers to snow blowers. This versatility allows users to transform their units to suit seasonal needs, making them valuable additions to any property. The ergonomic design of the controls and seating promotes user comfort during extended operation, ensuring that tasks can be completed efficiently without causing fatigue.

Furthermore, both models boast exceptional fuel efficiency, allowing users to complete more tasks without the constant need to refuel. This economical operation is complemented by low emissions, which make them environmentally friendly choices for homeowners aiming to reduce their carbon footprint.

In conclusion, Country Home Products’ 19HP and 18HP models stand out for their powerful performance, durability, and user-friendly design. They are ideal for a wide range of tasks, making them excellent investments for anyone looking to enhance their outdoor productivity while minimizing the environmental impact.