Exmark VT651KA484, VT691KA484CA, VT691KA524CA, VT730EKC524 manual Troubleshooting

Page 48

Troubleshooting

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

Engine overheats

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Cooling fins and air passages for the

3.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

 

 

 

 

Mower pulls left or right (with levers fully

1.

Tire pressure in drive tires not correct.

1.

Adjust tire pressure in the drive tires.

forward).

2.

Tracking needs adjustment.

2.

Adjust the tracking by turning the LH

 

 

 

 

 

adjustment rod in the direction that the

 

 

 

 

mower needs to be adjusted to. Rotate the

 

 

 

 

adjustment rod in 1/4 turn increments

 

 

 

 

until the mower tracks correctly.

 

 

 

 

 

Machine does not drive.

1.

Bypass valve is not closed tight.

1.

Tighten the bypass valve.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

 

 

 

 

Uneven cutting height.

1.

Blade(s) not sharp.

1.

Sharpen the blade(s).

 

2.

Cutting blade(s) is/are bent.

2.

Install new cutting blade(s).

 

3.

Mower deck is not level.

3.

Level mower deck from side-to-side and

 

 

 

 

front-to-rear.

 

4.

Underside of mower is dirty.

4.

Clean the underside of the mower.

 

5.

Tire pressure in drive tires not correct.

5.

Adjust tire pressure in the drive tires.

 

6.

Blade spindle bent.

6.

Contact an Authorized Service Dealer.

 

7.

Tips of adjacent blades are at an uneven

7.

Replace blades, spindles and (or) check

 

 

cutting height. Blades tips should be even

 

for damage to mower deck.

 

 

within 3/16 inch which is approximately

 

 

 

 

one blade thickness.

 

 

 

 

 

 

 

Abnormal vibration

1.

Cutting blade(s) is/are bent or unbalanced.

1.

Install new cutting blade(s).

 

2.

Blade mounting bolt is loose.

2.

Tighten the blade mounting bolt.

 

3.

Engine mounting bolts are loose.

3.

Tighten the engine mounting bolts.

 

4.

Loose engine pulley, idler pulley, or blade

4.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

5.

Engine pulley is damaged.

5.

Contact an Authorized Service Dealer.

 

6.

Blade spindle is bent.

6.

Contact an Authorized Service Dealer.

 

7.

Belt is damaged.

7.

Install new belt.

 

 

 

 

 

Blades do not rotate.

1.

Drive belt is off pulley.

1.

Check belt for damage; replace if

 

 

 

 

necessary. Install drive belt and check

 

 

 

 

adjusting shafts and belt guides for correct

 

 

 

 

position.

 

2.

Deck belt is worn, loose or broken.

2.

Install new deck belt.

 

3.

Deck belt is off pulley.

3.

Install deck pulley and check the idler

 

 

 

 

pulley, idler arm and spring for correct

 

 

 

 

position and function.

 

4.

Broken or missing idler spring.

4.

Replace the spring.

 

5.

Damaged electric clutch.

5.

Contact an Authorized Service Dealer.

 

 

 

 

 

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Contents Vantage California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 116-0404 116-2040 116-3076 116-7217 116-5040 116-4648 Specifications Model NumbersSystems Dimensions Curb Weight Product OverviewTorque Requirements Tread Width Outside to OutsideOperation ControlsIgnition Switch Park Brake LeverHour Meter Fuel Shut-Off ValvePre-Start Operating InstructionsPTO Engagement Disengaging the PTOStopping the Engine Driving the Machine Driving ForwardAdjusting the Front Reference/Speed Control Bar Operating the PlatformOperating the Machine with the Platform Up Operating the Machine with the Platform DownAdjusting the Cutting Height TransportingTransporting a Unit Loading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelRecommended Jump Starting Procedure Release the Cushion for Rear Access Check Mower BladesCheck Safety Interlock System Blade control switch PTO is pulled onService Air Cleaner Check for Loose HardwareChange Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter and Fluid Hydraulic System Air Purge LevelWheel Hub Nut Torque Specification Check Spark Arrester if equippedThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizeCopper-Based Anti-seize Dielectric GreaseAdjusting the Cutting Deck Rake Adjusting the Rear of the Deck Park Brake AdjustmentPump Drive Belt Tension Mower Deck Drive Belt TensionChecking the Tire Pressure in Drive System Electric Clutch Adjustment Removing the ShimMotion Control Neutral Adjustment Motion Control Tracking Adjustment Check the Neutral Switch AlignmentAdjust RH Motion Control Handle Position Caster Pivot Bearings Pre-Load Adjustment Clean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Debris From Machine Clean Grass Build-Up Under DeckBattery Disposal Troubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Schematics Electrical Diagram-All Units Except Kohler EFIElectrical Diagram-Kohler EFI Electrical Schematic-All Units Except Kohler EFI Electrical Schematic-Kohler EFI Hydraulic Diagram General Warranty Conditions and Products Covered Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use Exmark Accessories and Options

VT691KA524CA, VT691KA484CA, VT651KA484, VT730EKC524, VT691KA524 specifications

The Exmark VT691KA524, VT730EKC524, VT651KA484, VT691KA484CA, and VT691KA524CA mowers represent some of the most advanced lawn care technology in the market. Each model is designed to deliver professional-grade performance, ensuring lawns are impeccably manicured.

The VT691KA524 features a robust 691cc engine, delivering powerful performance. Its 52-inch cutting deck allows for efficient mowing, making it ideal for medium to large-sized lawns. The mower incorporates Exmark's innovative patented UltraCut deck design, which offers exceptional cut quality and reduced clumping. Additionally, it boasts a high-capacity fuel tank, which is designed for extended operation without frequent refueling.

Another standout model, the VT730EKC524, comes with a 730cc engine, providing even more horsepower. This model supports advanced cooling and air filtration systems that enhance engine life and performance. The VT730EKC524’s fully adjustable cutting height options allow users to customize their mowing experience, ensuring a clean and even cut on various grass types.

The VT651KA484, equipped with a 651cc engine, emphasizes manoeuvrability and ease of use. It features a compact design that allows it to navigate tight spaces. The 48-inch cutting deck still provides a significant mowing width, and the model is also equipped with Exmark’s patented parking brake system for added safety.

The VT691KA484CA and VT691KA524CA are both equipped with the powerful 691cc engine like the VT691KA524. However, they come with unique functionalities that enhance their usability. The -CA variants offer additional features, such as an improved comfort seat and steering controls, making them ideal for extended mowing sessions without fatigue.

All these models feature Exmark’s signature Precision-Theory mower technology. This ensures that the mower maintains a consistent speed and cutting height while preventing scalping on uneven terrain. Furthermore, the mowers are constructed with durable, high-quality materials designed for longevity, ensuring that they can withstand the rigors of regular use.

With their user-friendly operation, advanced technologies, and rugged construction, the Exmark VT series mowers are an excellent investment for anyone looking to maintain an attractive and healthy lawn. Whether you choose the VT691KA524 for its efficiency or the VT730EKC524 for its superior horsepower, each model guarantees professional-quality results.
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