Exmark 4500-645 manual Contents

Page 4

Contents

 

Introduction

3

Safety

5

Safety Alert Symbol

5

Safe Operating Practices

5

Safety and Instructional Decals

13

Specifications

18

Model Numbers

18

Systems

18

Dimensions

20

Torque Requirements

22

Product Overview

22

Operation

23

Controls

23

Pre-Start

26

Operating Instructions

26

Transporting

30

Maintenance

33

Recommended Maintenance Schedule(s)

33

Periodic Maintenance

34

Check Engine Oil Level

34

Check Mower Blades

36

Check Safety Interlock System

37

Check Rollover Protections Systems (Roll

 

Bar) Knobs

37

Check Seat Belt

38

Check for Loose Hardware

38

Service Air Cleaner

38

Change Engine Oil

38

Check Hydraulic Oil Level

38

Check Tire Pressures

39

Check Condition Of Belts

39

Lubricate Grease Fittings

39

Lubricate Brake Handle Pivot

40

Lubricate Deck Lift Pivot

40

Check Spark Plugs

40

Check LPG Tank

40

Check LPG Fuel Delivery System

40

Change Hydraulic System Filter and

 

Fluid

41

Wheel Hub - Slotted Nut Torque

 

Specification

42

Thread Locking Adhesives

42

Copper-BasedAnti-seize

42

Dielectric Grease

42

LPG Regulator

42

Adjustments

43

Deck Leveling

43

Pump Drive Belt Tension

44

Deck Belt Tension

45

Adjusting the Parking Brake

45

Electric Clutch Adjustment

46

Motion Control Linkage Adjustment

48

Motion Control Damper Adjustment

49

Motion Control Neutral Lock Pivot

 

Adjustment

49

Motion Control Handle Adjustment

49

Motion Control Full Forward Tracking

 

Adjustment

50

Caster Pivot Bearings Pre-Load

 

Adjustment

50

Cleaning

51

Clean Engine and Exhaust System

 

Area

51

Remove Engine Shrouds and Clean Cooling

 

Fins

51

Clean Hydro Fan Cooling Fins

51

Clean Debris From Machine

51

Clean Grass Build-Up Under Deck

51

Waste Disposal

52

Troubleshooting

53

Schematics

56

4

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Contents Lazer Z LPG Models All Rights Reserved Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingDo Not change the tanks when the engine is running Inspection Operation With each tank changeWeekly Tank RequalificationSlope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 116-0157 116-0752 109-7069 109-9906 Model Numbers SpecificationsSystems Seat Hydrostatic Ground Drive SystemDimensions Curb Weight Accessory Weight Table WorksheetTread Width Center to Center of Tires, Widthwise Wheel Base Center of Caster Tire to Center of Drive TireProduct Overview Torque RequirementsOperation ControlsMotion Control Levers Brake LeverIgnition Switch Safety Pressure Relief ValveHour Meter Fuel ValvePTO Engagement Switch Low Voltage IndicatorLPG Cylinder Brackets Drive Wheel Release ValvesOperating Instructions Pre-StartRaise the Rollover Protection System Rops Open the Fuel Valve Starting the EngineEngaging the PTO Disengaging the PTODriving the Machine Driving ForwardAdjusting the Anti-Scalp Rollers Adjusting the Cutting HeightDriving in Reverse Transporting a Unit TransportingDo Not drive a unit on a public street or roadway Loading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery ChargeProposition 65 Warning Recommended Jump Starting Procedure Do Not jump start a weak battery if these conditions existCheck Mower Blades Check Safety Interlock System Check Rollover Protections Systems Roll Bar KnobsService Air Cleaner Check Seat BeltCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Deck Lift PivotCheck Spark Plugs Check LPG TankChange LPG Tank Change Hydraulic System Filter and FluidWheel Hub Slotted Nut Torque Specification Thread Locking AdhesivesCopper-Based Anti-seize Dielectric GreaseAdjustments Deck LevelingPump Drive Belt Tension Adjusting the Parking Brake Deck Belt TensionElectric Clutch Adjustment Removing the Shim Motion Control Linkage Adjustment Motion Control Damper Adjustment Motion Control Neutral Lock Pivot AdjustmentMotion Control Handle Adjustment Adjusting the heightCaster Pivot Bearings Pre-Load Adjustment Adjusting the TiltClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Clean Debris From MachineWaste Disposal Battery DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics DiagramSchematic ElectricalHydraulic Diagram General Warranty Conditions and Products Covered Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options