Exmark 4500-645 manual Check Engine Oil Level, Check Battery Charge, Proposition 65 Warning

Page 34

Maintenance

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

• Replace the secondary air cleaner element (May need more often under severe conditions.

 

See the Engine Owner’s Manual for additional information.)

Every 500 hours

• Change the hydraulic filter and fluid.

• Check the wheel hub slotted nut torque specifications.

 

 

• Check the wheel lug nuts.

 

• Check the park brake adjustment.

 

 

Yearly

• Grease the deck and pump idler pivots.

• Grease the front caster pivots.

 

 

 

Periodic Maintenance

Check Engine Oil Level

Service Interval: Before each use or daily

1.Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface.

2.Check with engine cold.

3.Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick according to the engine manufacturer’s recommendations. Remove the dipstick and read the oil level.

4.If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick. Use oil as specified in Engine Owner’s Manual. Do Not overfill.

Important: Do Not operate the engine with the oil level below the “LOW” (or “ADD”) mark on the dipstick, or over the “FULL” mark.

Check Battery Charge

Service Interval: As required

WARNING

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

Allowing batteries to stand for an extended period of time without recharging them will result in reduced

performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

Note: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage.

Check the voltage of the battery with a digital voltmeter or with the message display. If the ignition key is turned to the “on” position for a few seconds, the battery voltage will be displayed in the area where the hours are normally displayed. Locate the voltage reading of the battery in the table and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

Important: Make sure the negative battery cable is disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery (see chart for recommended charger settings).

Voltage

Percent

Maximum

Charging

Reading

Charge

Charger

Interval

 

 

Settings

 

12.6 or

100%

16 volts/7

No

greater

 

amps

Charging

 

 

 

Required

12.4 – 12.6

75–100%

16 volts/7

30 Minutes

 

 

amps

 

12.2 – 12.4

50–75%

16 volts/7

1 Hour

 

 

amps

 

12.0–12.2

25–50%

14.4 volts/4

2 Hours

 

 

amps

 

34

Image 34
Contents Lazer Z LPG Models All Rights Reserved Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingDo Not change the tanks when the engine is running Inspection Weekly OperationWith each tank change Tank RequalificationSlope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 116-0157 116-0752 109-7069 109-9906 Model Numbers SpecificationsSystems Seat Hydrostatic Ground Drive SystemDimensions Tread Width Center to Center of Tires, Widthwise Curb WeightAccessory Weight Table Worksheet Wheel Base Center of Caster Tire to Center of Drive TireProduct Overview Torque RequirementsMotion Control Levers OperationControls Brake LeverHour Meter Ignition SwitchSafety Pressure Relief Valve Fuel ValveLPG Cylinder Brackets PTO Engagement SwitchLow Voltage Indicator Drive Wheel Release ValvesOperating Instructions Pre-StartRaise the Rollover Protection System Rops Engaging the PTO Open the Fuel ValveStarting the Engine Disengaging the PTODriving the Machine Driving ForwardAdjusting the Anti-Scalp Rollers Adjusting the Cutting HeightDriving in Reverse Transporting a Unit TransportingDo Not drive a unit on a public street or roadway Loading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Engine Oil Level Check Battery ChargeProposition 65 Warning Recommended Jump Starting Procedure Do Not jump start a weak battery if these conditions existCheck Mower Blades Check Safety Interlock System Check Rollover Protections Systems Roll Bar KnobsCheck for Loose Hardware Service Air CleanerCheck Seat Belt Change Engine OilLubricate Grease Fittings Check Tire PressuresCheck Condition Of Belts Lubricate Caster Wheel HubsCheck Spark Plugs Lubricate Brake Handle PivotLubricate Deck Lift Pivot Check LPG TankChange LPG Tank Change Hydraulic System Filter and FluidCopper-Based Anti-seize Wheel Hub Slotted Nut Torque SpecificationThread Locking Adhesives Dielectric GreaseAdjustments Deck LevelingPump Drive Belt Tension Adjusting the Parking Brake Deck Belt TensionElectric Clutch Adjustment Removing the Shim Motion Control Linkage Adjustment Motion Control Handle Adjustment Motion Control Damper AdjustmentMotion Control Neutral Lock Pivot Adjustment Adjusting the heightCaster Pivot Bearings Pre-Load Adjustment Adjusting the TiltClean Hydro Fan Cooling Fins Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineWaste Disposal Battery DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics DiagramSchematic ElectricalHydraulic Diagram General Warranty Conditions and Products Covered Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options