Exmark 4500-645 manual Motion Control Linkage Adjustment

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Maintenance

Figure 37

1.Feeler gauge

If the gap is less than 0.010 inch, then reinstall the shim and reference the Troubleshooting section.

If the gap is sufficient, proceed to the safety check in step F.

F.Perform the following safety check:

a.Sit on the seat and start the engine.

b.Make sure the blades Do Not engage with the PTO switch “off ” and the clutch disengaged.

If the clutch does not disengage, reinstall the shim and reference the Troubleshooting section.

c.Engage and disengage the PTO switch ten consecutive times to ensure the clutch is functioning properly. If the clutch does not engage properly, reference the Troubleshooting section.

Motion Control Linkage Adjustment

Located on either side of the fuel tank, below the seat are the pump control linkages. Rotating the pump linkage with a 1/2 inch wrench allows fine tuning adjustments so that the machine does not move in neutral. Any adjustments should be made for neutral positioning only.

WARNING

Engine must be running and drive wheels must be turning so motion control adjustment can be performed. Contact with moving parts or hot surfaces may cause personal injury.

Keep fingers, hands, and clothing clear of rotating components and hot surfaces.

1.Prior to starting the engine, push the deck lift pedal and remove the height of cut pin. Lower deck to the ground.

2.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

3.Remove the electrical connection from the seat safety switch, located under the bottom cushion of the seat. The switch is a part of the seat assembly.

4.Temporarily install a jumper wire across the terminals in the connector of the main wiring harness.

5.Start engine. Brake must be engaged and motion control levers out to start engine. Operator does not have to be in the seat because of the jumper wire being used. Run engine at full throttle and release brake.

6.Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic oil up to operating temperature.

Note: The motion control lever needs to be in neutral while making any necessary adjustments.

7.Bring the motion control levers into the neutral position. Adjust pump control rod lengths by rotating the double nuts on the rod in the appropriate direction until the wheels slightly creep in reverse (Figure 38). Move the motion control levers to the reverse position and while applying slight pressure to the lever allow the reverse indicator springs to bring the levers back to neutral. The wheels must stop turning or slightly creep in reverse.

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Contents Lazer Z LPG Models All Rights Reserved Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingDo Not change the tanks when the engine is running Inspection Operation With each tank changeWeekly Tank RequalificationSlope Operation Using the Rollover Protection System Rops Maintenance and Storage Safety Safety and Instructional Decals 109-3148 109-7232 116-0157 116-0752 109-7069 109-9906 Specifications Model NumbersSystems Seat Hydrostatic Ground Drive SystemDimensions Curb Weight Accessory Weight Table WorksheetTread Width Center to Center of Tires, Widthwise Wheel Base Center of Caster Tire to Center of Drive TireProduct Overview Torque RequirementsOperation ControlsMotion Control Levers Brake LeverIgnition Switch Safety Pressure Relief ValveHour Meter Fuel ValvePTO Engagement Switch Low Voltage IndicatorLPG Cylinder Brackets Drive Wheel Release ValvesPre-Start Operating InstructionsRaise the Rollover Protection System Rops Open the Fuel Valve Starting the EngineEngaging the PTO Disengaging the PTODriving the Machine Driving ForwardAdjusting the Cutting Height Adjusting the Anti-Scalp RollersDriving in Reverse Transporting Transporting a UnitDo Not drive a unit on a public street or roadway Loading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelProposition 65 Warning Recommended Jump Starting Procedure Do Not jump start a weak battery if these conditions existCheck Mower Blades Check Safety Interlock System Check Rollover Protections Systems Roll Bar KnobsService Air Cleaner Check Seat BeltCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Deck Lift PivotCheck Spark Plugs Check LPG TankChange LPG Tank Change Hydraulic System Filter and FluidWheel Hub Slotted Nut Torque Specification Thread Locking AdhesivesCopper-Based Anti-seize Dielectric GreaseAdjustments Deck LevelingPump Drive Belt Tension Adjusting the Parking Brake Deck Belt TensionElectric Clutch Adjustment Removing the Shim Motion Control Linkage Adjustment Motion Control Damper Adjustment Motion Control Neutral Lock Pivot AdjustmentMotion Control Handle Adjustment Adjusting the heightCaster Pivot Bearings Pre-Load Adjustment Adjusting the TiltClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Hydro Fan Cooling Fins Clean Debris From MachineBattery Disposal Waste DisposalMotor Oil Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics DiagramSchematic ElectricalHydraulic Diagram General Warranty Conditions and Products Covered Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options