Exmark Lawn Tractor manual Lubrication Chart, Service Interval Once Yearly, Caster Wheel Assembly

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LUBRICATION CHART

 

FITTING

INITIAL

NO. of

SERVICE

 

LOCATIONS

PUMPS

PLACES

INTERVAL

1.

Front Caster wheel hubs

0

2

yearly

2.

Front Caster Pivots

0

2

yearly

3.

Height Adj. Shaft Bearings

1

5

40 hours

4.

Deck Drive Belt Idler Arm

1

1

Yearly

5.

Brake Brackets

1

2

200 hours

6.

Mule Drive Belt Idler Arm

1

1

Yearly

7.

Pump Drive Belt Idler Arm

1

1

Yearly

8.

Deck Rear Struts

1

2

40 hours

See Section 5.1.15 c) for special lubrication instructions on the front caster pivots and Section 5.1.16 for special lubrication instructions on the front casters wheel hubs.

No. 6 (Mule Drive Belt Idler Arm)

Located Under Engine Frame

No. 7 (Pump Drive Belt Idler Arm)

Located Under Engine Frame

c)Lubricate front caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

5.1.16Lubricate caster wheel hubs:

Service Interval: Once Yearly

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Remove caster wheel from caster forks.

c)Remove seal guards from the wheel hub.

d)Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the spacer nuts to the

axle. Remove the axle (with the other spacer nut still assembled to it) from the wheel assembly.

e)Pry out seals, and inspect bearings for wear or damage and replace if necessary.

FIGURE 8

CASTER WHEEL ASSEMBLY

f)Pack the bearings with NGLI grade #1 multi-purpose grease.

g)Insert (1) bearing, (1) new seal into the wheel.

NOTE: Seals (Exmark PN 103-0063) must be replaced.

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Contents For Serial Nos 540,000 & Higher Potential Hazard Exmark Parts PLUS→ Program Operators Manual Table of Contents Training Safety Alert SymbolPreparation Carbon monoxide can kill you Potential Hazard Operation Safe Zone for Mowing There is no rollover protection when the roll bar is down Maintenance and Storage Safety Signs Page Page Fuel System Specifications Model NumberEngine Electrical SystemTires Hydrostatic Ground Drive SystemCutting Deck Uncrate Mower Install Rollover Protection System Roll BAR DimensionsTorque Requirements Lower Roll BAR Installation Upper Roll BAR Installation Service BatteryMachine is shipped with a filled lead acid battery Charging the battery may produce explosive gasses Install Motion Control Levers Install Drive WheelsInstall Seat Check Tire PressureControls Service Engine Service Hydraulic OILPosition Discharge Chute Motion Control PositionsPush the lever forward and down to disengage the brake PRE-START Operating InstructionsStarting Engine Transporting Periodic Maintenance Service Interval DailyService Interval Monthly Service Interval Daily or more often in dry conditionsService Interval Daily Blade Bolt Installation Service Interval 100 hrs Service Interval 40 hrs Service Interval 40 hrService Interval Refer to chart Service Interval Once Yearly Lubrication ChartCaster Wheel Assembly Service Interval 160 hrs Service Interval 80 hrsService Interval After First 250 hrs Then yearly thereafter Service Interval As RequiredService Interval 500 hrs Adjustments Cutting Height PositionANTI-SCALP Roller Adjustment Swivel Adjustment Spring Compression Adjustment Self-tensioning No adjustment necessaryMule Drive Belt Adjustment Belt Guide PositioningNo adjustment necessary Brake AdjustmentThrottle Tension Reverse Indicator Adjustment Motion Control Adjustment Armrest Adjustment Battery DisposalCaster Adjustment Motor OIL DisposalMower Cuts Unevenly Engine will not StartEngine Troubleshooting Table ProblemElectrical Diagram Hydraulic Diagram Year Limited Warranty Service Record Page See EXMARK’S Complete Line of Accessories